Last updated on June 13th, 2024 at 07:13 pm
Title 46—Shipping–Volume 2
CHAPTER I—COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED)
SUBCHAPTER E—LOAD LINES
PART 41 [RESERVED]
PART 42—DOMESTIC AND FOREIGN VOYAGES BY SEA
Subpart 42.01—Authority and Purpose
§ 42.01-1 Authority for regulations.
The statutory authority to prescribe rules and regulations requiring certain vessels to have and display load line marks indicating the maximum amidship draft to which such vessels may be safely loaded and certification thereof by the assigning authority is in 46 U.S.C. 5101-5116.
§ 42.01-5 OMB control numbers assigned pursuant to the Paperwork Reduction Act.
(a) Purpose. This section collects and displays the control numbers assigned to information collection and recordkeeping requirements in this subchapter by the Office of Management and Budget (OMB) pursuant to the Paperwork Reduction Act of 1980 (44 U.S.C. 3501 et seq.). The Coast Guard intends that this section comply with the requirements of 44 U.S.C. 3507(f) which requires that agencies display a current control number assigned by the Director of the OMB for each approved agency information collection requirement.
(b) Display.
46 CFR part or section where identified or described | Current OMB control No. |
---|---|
Part 42 | 1625-0013 |
Part 44 | 1625-0013 |
Part 45 | 1625-0013 |
Part 46 | 1625-0013 |
§ 42.01-10 Purpose of regulations.
(a) The load line marks when placed on a vessel shall indicate the maximum amidships draft to which such vessel can be lawfully submerged, in the various circumstances and seasons applicable to such vessel.
(b) This subchapter sets forth the uniform minimum requirements for load line marks on various categories of vessels. It also sets forth requirements for surveys relating to the assignment of load lines, the issuing of load line certificates by authorized issuing authorities, and the carriage of load line certificates aboard vessels.
(c) The rules and regulations in this subchapter also provide for the enforcement of load line requirements and control over vessels when it is believed such vessels may be in violation of applicable load line requirements.
Subpart 42.03—Application
§ 42.03-5 U.S.-flag vessels subject to the requirements of this subchapter.
(a) Vessels engaged in foreign voyages or international voyages other than solely Great Lakes voyages. (1) All U.S. flag vessels which engage in foreign voyages or international voyages by sea (other than solely in Great Lakes voyages) are subject to this part; except the following:
(i) Ships of war;
(ii) New vessels of less than 79 feet in length;
(iii) Existing vessels of less than 150 gross tons;
(iv) Pleasure yachts not engaged in trade; and
(v) Fishing vessels.
(2) As provided in Article 4(4) of the 1966 Convention, in order for existing vessels to take advantage of any reduction in freeboards from those previously assigned, the regulations in subparts 42.13 to 42.25, inclusive, of this part shall be fully complied with. Except for due cause, such vessels shall not be required to increase their freeboards under the provisions of the 1966 Convention.
(3) All U.S.-flag vessels authorized to engage in foreign or international voyages may also engage in domestic voyages by sea and, as permitted by § 45.9 of this part and part 47 of this subchapter, in Great Lakes voyages without additional load line marks and/or certificates. Where additional load line marks and certificates are provided to specifically cover “Special Service, Coastwise” or “Great Lakes” operation, such vessels are subject to the applicable provisions of parts 44 and 45 of this subchapter.
(b) Vessels engaged in domestic voyages by sea. (1) All U.S.-flag vessels which engage in domestic voyages by sea (coastwise and intercoastal voyages) shall be subject to the applicable provisions of this part except the following:
(i) Merchant vessels of less than 150 gross tons.
(ii) Vessels which are mechanically propelled and numbered by a State or the Coast Guard under the Federal Boat Safety Act of 1971 (46 U.S.C. 1451 et seq.) and not required by other laws to be inspected or certified by the U.S. Coast Guard. (This exception includes all mechanically propelled vessels of less than 150 gross tons, and uninspected motor propelled oceanographic vessels of less than 300 gross tons while operating pursuant to 46 U.S.C. 2113.
(iii) Pleasure craft not used or engaged in trade or commerce.
(iv) Barges of less than 150 gross tons.
(v) Vessels engaged exclusively in voyages on waters within the United States or its possessions and which are determined not to be “coastwise” or “Great Lakes” voyages.
(vi) Ships of war.
(vii) U.S. public vessels other than those vessels of 150 gross tons or over and engaged in commercial activities.
(2) In order for existing vessels to take advantage of any reduction in freeboards from those previously assigned, paragraph (a)(2) of this section applies.
(c) Vessels engaged solely on Great Lakes voyages. A U.S. flag vessel 79 feet and more and 150 gross tons or over that engages solely on Great Lakes voyages is subject to the applicable provisions of this part and part 45 of this subchapter and must comply with the regulations in force on the date the keel is laid or a similar progress in construction is made.
(d) Special service coastwise voyage. A U.S. flag vessel 150 gross tons or over that engages in a “special service coastwise voyage” is subject to the applicable provisions of this part and part 44 of this subchapter.
(e) Hopper dredges engaged in limited service domestic voyages. Self-propelled hopper dredges over 79 feet (24 meters) in length with working freeboards, on limited service domestic voyages within 20 nautical miles (37 kilometers) from the mouth of a harbor of safe refuge, are subject to the provisions of this subchapter that apply to a Type “B” vessel and to the provisions of subpart E of part 44 of this chapter.
§ 42.03-10 Foreign vessels subject to this subchapter.
(a) General. All existing foreign merchant vessels of 150 gross tons or over, and new foreign vessels of 79 feet in length or more, loading at or proceeding from any port or place within the jurisdiction of the United States or its possessions for a foreign voyage by sea, or arriving within the jurisdiction of the United States or its possessions from a foreign voyage by sea, in both cases the Great Lakes excepted, are subject to 46 U.S.C. 5101-5116, and the regulations in this part applicable to such service. All foreign merchant vessels of 150 gross tons or over, loading at or proceeding from any port or place within the United States on the Great Lakes of North America, or arriving within the jurisdiction of the United States on the Great Lakes, are subject to 46 U.S.C. 5101-5116 and the regulations in part 45 of this subchapter applicable to such service.
(b) Canadian vessels. All vessels of Canadian registry and holding valid certificates issued pursuant to Canadian laws and regulations are assumed to be in compliance with the applicable provisions of 46 U.S.C. 5101-5116, the International Convention on Load Lines, 1966, and the regulations in this subchapter.
(c) Vessels of countries signatory to or adhering to the 1966 Convention. The enforcement and control of load line requirements regarding vessels of countries signatory to or adhering to The International Convention on Load Lines, 1966, (the 1966 Convention) are as described in § 42.07-60 in this part, which is in accord with provisions of Article 21 of the 1966 Convention. Such vessels when holding currently valid certificates issued pursuant to the 1966 Convention, or recognized under such Convention, are assumed to be in compliance with the applicable provisions of such Convention. Such vessels are deemed to be in compliance with the load line requirements found to be equally effective as those established in this part and therefore in compliance with the applicable load line provisions of 46 U.S.C. 5101-5116, as amended, and the regulations in this part as authorized by such laws. Vessels engaged in navigation on the Great Lakes are subject to application of seasonal international marks as specified in part 45 of this subchapter.
(d) Vessels of countries not signatory to or adhering to the 1966 Convention. (1) Vessels of countries not signatory to or adhering to the 1966 Convention, when within the jurisdiction of the United States, shall be subject to 46 U.S.C. 5101-5116, and the regulations in this subchapter as authorized by such laws.
(2) Vessels of countries signatory to or adhering only to International Load Line Convention, London, 1930 (the 1930 Convention), and holding valid certificates issued under that Convention, are subject to the applicable law described in paragraph (a) of this section and the regulations prescribed thereunder in this subchapter.
§ 42.03-15 The Great Lakes of North America.
(a) The term “Great Lakes of North America” means those waters of North America which are defined in § 42.05-40, and in the exception in Article 5(2)(a) of the 1966 Convention.
(b) The expressions in the regulations in this part, such as “voyages by sea,” “proceed to sea,” “arrive from the high seas,” etc., shall be construed as having no application to voyages on the Great Lakes or portions thereof unless specifically provided otherwise in part 45 of this subchapter.
§ 42.03-17 Special load line marks for vessels carrying timber deck cargo.
(a) Certain vessels having load line marks not related to carriage of timber deck cargo may be assigned timber load lines if they are in compliance with the applicable requirements governing timber deck cargoes in this subchapter. The timber load lines apply and may be used only when the vessel is carrying timber deck cargo.
(b) A new or existing vessel having timber load lines assigned to it, when carrying timber deck cargo, may be loaded to the vessel’s timber load line applicable to the voyage and season.
§ 42.03-20 Equivalents.
(a) Where in this subchapter it is provided that a particular fitting, material, appliance, apparatus, or equipment, or type thereof, shall be fitted or carried in a vessel, or that a particular provision shall be made or arrangement shall be adopted, the assigning authority, with the prior approval of the Commandant, may accept in substitution therefor any other fitting, material, apparatus, or equipment or type thereof, or any other provision or arrangement: Provided, That it can be demonstrated by trial thereof or otherwise that the substitution is at least as effective as that required by the regulations in this subchapter.
(b) In any case where it is shown to the satisfaction of the assigning authority and the Commandant that the use of any particular equipment, apparatus, or arrangement not specifically required by law is unreasonable or impracticable, appropriate alternatives may be permitted under such conditions as are consistent with the minimum standards set forth in this subchapter.
§ 42.03-25 Experimental installations.
(a) Complete information (including plans, necessary instructions and limitations, if any) on proposed experimental installations affecting any fitting, material, appliance, apparatus, arrangement, or otherwise shall be submitted to the assigning authority for evaluation. After acceptance by the assigning authority, the complete information of such installation shall be forwarded to the Commandant for specific approval prior to installation. Complete information shall also be furnished for any associated installation(s) deemed necessary to prevent endangering the vessel during the trial period of proposed experimental installations.
(b) The use of approved experimental installations shall be permitted only when in accordance with instructions and limitations as specifically prescribed for such installations by the Commandant.
§ 42.03-30 Exemptions for vessels.
(a) For an individual vessel or category of vessels, upon the specific recommendation of the assigning authority, the Commandant may authorize an exemption from one or more load line requirements. Such recommendation and authorization will depend upon provision of any additional features as deemed necessary by the authorities to ensure the vessel’s safety in the services and under the conditions specified in paragraph (b) of this section.
(b) Exemptions from specific load line requirements for vessels meeting requirements of paragraph (a) of this section are authorized, subject to certain conditions, including type of voyage engaged in, as follows:
(1) For vessels engaged on international voyages between the United States and near neighboring ports of its possessions or of foreign countries. The exemptions may be permitted because the requirements are deemed to be unreasonable or impracticable due to the sheltered nature of the waters on which the voyages occur or other conditions. These exemptions shall be valid only so long as such a vessel shall remain engaged on specific designated voyages. If the voyage involves a foreign country or countries, the United States will require an exemption agreement with such country or countries prior to the issuance of the appropriate load line certificate.
(2) For vessels engaged on international voyages which embody features of a novel kind, and where nonexemption may seriously impede research, development, and incorporation of novel features into vessels. If the voyage or voyages intended involve a foreign country or countries, then the United States will require an exemption agreement with such country or countries prior to the issuance of a Load Line Exemption Certificate. If the Commandant grants an exemption pursuant to this paragraph (b)(2) to a U.S. flag vessel that operates on the Great Lakes of North America, he may notify the Chairman of the Board of Steamship Inspection of Canada of the nature of the exemption, but no special exemption certificate is issued.
(3) For a vessel not normally engaged on international voyages but which is required to undertake a single international voyage under exceptional circumstances.
(4) For self-propelled hopper dredges engaged on international voyages or on limited service domestic voyages by sea. These vessels may be exempt from applicable hatch cover requirements of § 42.15-25 of this part by showing they meet the requirements in § 174.310 of this chapter. When a Load Line Exemption Certificate is issued for this exemption, it must have an endorsement that only seawater is allowed in the vessel’s hoppers.
(c) A vessel given one or more exemptions from load line requirements under the provisions of paragraph (b)(1) of this section will be issued the appropriate load line certificate, using Form A1, A2, or A3. In each case the exemptions shall be specified on the load line certificate together with the Convention authority which authorizes such exemptions.
(d) A vessel given one or more exemptions under the provisions of paragraph (b)(2) or (b)(3) of this section will be issued a Load Line Exemption Certificate, using Form E1. This certificate shall be in lieu of a regular load line certificate, and the vessel shall be considered as in compliance with applicable load line requirements.
(e) The Commandant may exempt from any of the requirements of this part a vessel that engages on a domestic voyage by sea or a voyage solely on the Great Lakes and embodies features of a novel kind, if the novel features and any additional safety measures required are described on the face of the issued certificate.
(f) A vessel that is not usually engaged on domestic voyages by sea or on voyages on the Great Lakes but that, in exceptional circumstances, is required to undertake a single such voyage between two specific ports is—
(1) Subject to 46 U.S.C. 5101-5116 and the applicable regulations of this subchapter; and
(2) Issued a single voyage load line authorization by the Commandant that states the conditions under which the voyage may be made and any additional safety measures required for a single voyage.
(a) In a Treaty between the United States and Canada proclaimed on August 11, 1934, the respective Governments were satisfied of the sheltered nature of certain waters of the west coast of North America. It was agreed to exempt vessels of the United States and Canadian vessels from load line requirements when such vessels engage on international voyages originating on, wholly confined to, and terminating on such waters. In Article I of this Treaty these waters are described as follows: “* * * the waters of Puget Sound, the waters lying between Vancouver Island and the mainland, and east of a line from a point 1 nautical mile west of the city limits of Port Angeles in the State of Washington to Race Rocks on Vancouver Island, and of a line from Hope Island, British Columbia, to Cape Calvert, Calvert Island, British Columbia, the waters east of a line from Cape Calvert to Duke Point on Duke Island, and the waters north of Duke Island and east of Prince of Wales Island, Baranof Island, and Chicagof Island, the waters of Peril, Neva, and Olga Straits to Sitka, and the waters east of a line from Port Althorp of Chicagof Island to Cape Spencer, Alaska, are sheltered waters * * *.”
(b) U.S.-flag vessels and Canadian vessels navigating on the treaty waters on a voyage as described in paragraph (a) of this section are by virtue of this Treaty of August 11, 1934, not subject to load line requirements in 46 U.S.C. 5101-5116, the 1966 Convention, and the regulations in this subchapter. Vessels navigating these sheltered waters and passing outside their boundary on any voyage cannot claim the benefits of this Treaty and shall be in compliance with the applicable load line requirements in 46 U.S.C. 5101-5116, the 1966 Convention, and the regulations in this subchapter.
(c) Since subdivision requirements apply to all passenger vessels subject to the 1960 International Convention on Safety of Life at Sea, those passenger vessels navigating on the waters described in paragraph (a) of this section shall be in compliance with such 1960 Convention requirements and the regulations in part 46 of this subchapter. The Coast Guard issues to such a vessel a stability letter. The assigning authority is authorized to issue to such a passenger vessel an appropriate load line certificate, modified to meet the conditions governing her service assignment, and marking.
Subpart 42.05—Definition of Terms Used in This Subchapter
§ 42.05-1 Approved.
This term means approved by the Commandant, U.S. Coast Guard, unless otherwise stated.
This term means the “American Bureau of Shipping” or such other recognized classification society which the Commandant may approve as the load line assigning and issuing authority for a vessel, as provided in sections 3 of the load line acts.
§ 42.05-20 Commandant.
This term means the Commandant (CG-ENG), Attn: Office of Design and Engineering Systems, U.S. Coast Guard Stop 7509, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593-7509.
§ 42.05-25 Coast Guard District Commander or District Commander.
These terms mean an officer of the Coast Guard designated as such by the Commandant to command all Coast Guard activities within his district. This includes enforcement of load line requirements as described in this subchapter.
§ 42.05-27 Credential.
As used in this subchapter, credential means any or all of the following:
(a) Merchant mariner’s document.
(b) Merchant mariner’s license.
(c) STCW endorsement.
(d) Certificate of registry.
(e) Merchant mariner credential.
§ 42.05-30 Existing vessel.
(a) As used in this part 42, for a vessel engaged on international voyages or on domestic voyages by sea, the term existing vessel means a vessel which is not a new vessel. With few exceptions an existing vessel is a vessel the keel of which was laid, or which was at a similar stage of construction, prior to July 21, 1968. (See § 42.05-50 for the definition of a new vessel.)
(b)-(c) [Reserved]
(d) As used in part 44 of this subchapter, for a vessel marked with load lines for special service on a coastwise or interisland voyage, the term existing vessel means one whose keel was laid prior to September 28, 1937. (See § 44.01-20 of this subchapter.)
(e) As used in part 45 of this subchapter, existing vessel in all regulations pertaining to a vessel engaged solely on Great Lakes voyages before April 14, 1973, means a vessel whose keel was laid before August 27, 1936. The regulations pertaining to these vessels that are in effect after April 14, 1973, do not use the term existing vessel.
(f) As used in part 46 of this subchapter, for a passenger vessel marked with subdivision load lines, the term existing vessel means a vessel whose keel was laid or was converted to such service prior to May 26, 1965. (See § 46.05-30 of this subchapter.)
§ 42.05-40 Great Lakes.
(a) This term means the Great Lakes of North America.
(b) As used in this part, the term solely navigating the Great Lakes includes any special service coastwise navigation performed by the vessel.
(c) In concurrence with related Canadian regulations, the waters of the St. Lawrence River west of a rhumb line drawn from Cap de Rosiers to West Point, Anticosti Island, and west of a line along 63° W. longitude from Anticosti Island to the north shore of the St. Lawrence River shall be considered as a part of the Great Lakes. In addition, the Victoria Bridge, Montreal, Canada, is the dividing line between fresh water and salt water in the St. Lawrence River.
§ 42.05-45 International voyage.
(a) The term international voyage as used in this part shall have the same meaning as the term international voyage in Article 2(4) of the 1966 Convention. Except for vessels operating solely on the waters indicated in Article 5(2) of the 1966 Convention, an international voyage means a sea voyage from any country to a port outside such country, or conversely. For this purpose, every territory for the international relations of which any specific Contracting Government is responsible or for which the United Nations are the administering authority is regarded as a separate country.
(b) The 1966 Convention does not apply to vessels solely navigating the Great Lakes. Accordingly, such vessels shall not be considered as being on an international voyage for the purpose of this subchapter.
(c) For the purpose of administration of load line requirements in this subchapter, the Commonwealth of Puerto Rico, the Territory of Guam, the Virgin Islands, and all possessions and lands held by the United States under a protectorate or mandate shall each be considered to be a territory of the United States.
§ 42.05-47 Marine inspector or inspector.
These terms mean any person from the civilian or military branch of the Coast Guard assigned under the superintendence and direction of an Officer in Charge, Marine Inspection, or any other person as may be designated for the performance of duties with respect to the inspection, enforcement, and administration of title 52, Revised Statutes, and acts amendatory thereof or supplemental thereto, and rules and regulations thereunder.
§ 42.05-50 New vessel.
(a) As used in this part 42, for a vessel engaged on international voyages or on domestic voyages by sea, the term new vessel means a vessel, the keel of which is laid, or which is at a similar stage of construction, on or after July 21, 1968. (See § 42.05-30 for definition of an existing vessel.)
(1) This definition applies to all vessels of countries signatory to or acceding to the 1966 Convention prior to April 21, 1968, and to vessels of countries not adhering to an applicable Convention as indicated in Article 16(4) of the 1966 Convention.
(2) For countries which accede to the 1966 Convention after April 21, 1968, a new vessel (foreign) shall be one whose keel is constructively laid 3 months or more after such date.
(b)-(c) [Reserved]
(d) As used in part 44 of this subchapter, for a vessel marked with load lines for special service on a coastwise or interisland voyage, the term new vessel means one whose keel is laid on or after September 28, 1937. (See § 44.01-20 of this subchapter.)
(e) As used in part 45 of this subchapter, for a vessel engaged solely on Great Lakes voyages, the term new vessel means one whose keel is laid on or after August 27, 1936. (See § 45.01-10 of this subchapter.)
(f) As used in part 46 of this subchapter, for a passenger vessel marked with subdivision load lines, the term new vessel means a vessel whose keel is laid or is converted to such service on or after May 26, 1965. (See § 46.05-25 of this subchapter.)
§ 42.05-55 Officer in Charge, Marine Inspection.
This term means any person from the civilian or military branch of the Coast Guard designated as such by the Commandant and who, under the superintendence and direction of the Coast Guard District Commander, is in charge of a marine inspection zone, and may supervise or perform the duties of a marine inspector.
§ 42.05-60 Recognized classification society.
The term recognized classification society means the American Bureau of Shipping or other classification society recognized by the Commandant, as provided in 46 U.S.C. 5107, and who also may be approved as a load line assigning and issuing authority.
§ 42.05-63 Ship(s) and vessel(s).
The terms ship(s) and vessel(s) are interchangeable or synonymous words, and include every description of watercraft, other than a seaplane on the water, used or capable of being used as a means of transportation on water.
§ 42.05-65 Surveyor.
The term surveyor means any person designated by the American Bureau of Shipping or other classification society recognized by the Commandant as the person who actually examines the vessel and/or materials associated with such examination, and who ascertains such vessel complies with applicable load line requirements.
Subpart 42.07—Control, Enforcement, and Rights of Appeal
§ 42.07-1 Load lines required.
(a) The vessels listed in §§ 42.03-5 and 42.03-10 as subject to the applicable requirements in this subchapter shall have load lines accurately marked amidships, port and starboard, as provided in this part 42 or the 1966 Convention, unless otherwise stated. Those vessels issued load line exemption certificates may not be required to have load line marks (see § 42.03-30).
(b) For vessels marked with international load lines and navigating the Great Lakes, such vessels are also subject to requirements in part 45 of this subchapter while on the Great Lakes. See § 45.9 of this subchapter for load line marks used by such vessels.
(c) For Great Lakes vessels operating solely on Great Lakes voyages, the requirements for the applicable load line marks are in part 45 of this subchapter. Great Lakes vessels when making other international or unlimited coastwise voyages shall comply with the applicable requirements in parts 42, 44, and 45 of this subchapter.
(d) For coastwise steam colliers, barges, and self-propelled barges in special services, the requirements for the applicable load line marks are in part 44 of this subchapter. These requirements also include certain regulations governing such vessels when they additionally engage in Great Lakes voyages, international voyages or unlimited coastwise voyages. Load line requirements in this part 42 also apply to such vessels when engaged on international or unlimited coastwise voyages.
(e) Existing U.S.-flag vessels, as defined in § 42.05-30(a) of this chapter, engaged in international or coastwise voyages, may retain the load line assigned under previous regulations, provided:
(1) The vessel has not been assigned a reduced freeboard under the regulations in this part 42, and
(2) The form of the load line certificate issued to and carried on board the vessel conforms to the requirements of subpart 42.50 of this part or § 44.05-35 or § 46.10-30 of this chapter.
(f) This part applies to foreign vessels of countries—
(1) Signatory to or adhering to the 1966 Convention;
(2) Adhering to the 1930 Convention and not acceding to the 1966 Convention, or;
(3) Not adhering to either the 1930 Convention or the 1966 Convention but subject to the load line acts.
§ 42.07-5 Marks placed on vessel to indicate load lines.
(a) Load line marks to indicate the maximum amidship’s draft to which a vessel can be lawfully submerged, in the various circumstances and seasons, shall be permanently marked on each side of the vessel in the form, manner, and location as required by this subchapter.
(b) The load line marks placed on a vessel shall be attested to by a valid load line certificate as required by § 42.07-45(b). The issuing authority shall not deliver any required load line certificate to the vessel until after its surveyor has ascertained that the vessel meets the applicable survey requirements and the correct placement of the marks on the vessel’s sides has been confirmed.
(c) The requirements for load line marks apply to all new and existing vessels as specified in §§ 42.03-5 and 42.03-10, except when a vessel has been issued a load line exemption certificate in lieu of a load line certificate.
§ 42.07-10 Submergence of load line marks.
(a) Except as provided otherwise in this section, vessels of the types described in paragraphs (a)(1) through (a)(3) of this section shall not be so loaded as to submerge at any time when departing for a voyage by sea, or on the Great Lakes, or during the voyage, or on arrival, the applicable load lines marked on the sides of the vessel for the season of the year and the zone or area in which the vessel may be operating.
(1) Merchant vessels of 150 gross tons or over, as described in § 42.03-5 or § 42.03-10, and on voyages subject to 46 U.S.C. 5101-5116.
(2) All new vessels of 79 feet or over in length on voyages subject to the 1966 Convention.
(3) All vessels of 150 gross tons or over, other than merchant vessels covered by paragraph (a)(1) of this section, on voyages subject to the 1966 Convention.
(b) When loading a vessel in a favorable zone for a voyage on which the vessel will enter a less favorable zone, such allowances must be made that the vessel when crossing into the less favorable zone, will conform to the regulations and freeboard for the less favorable zone.
(c) When a vessel is in fresh water of unit density, the appropriate load line may be submerged by the amount of the fresh water allowance shown on the applicable load line certificate. Where the density is other than unity, an allowance shall be made proportional to the difference between 1.025 and the actual density. This paragraph does not apply to vessels when navigating the Great Lakes.
(d) When a vessel departs from a port situated on a river or inland waters, deeper loading shall be permitted corresponding to the weight of fuel and all other materials required for consumption between the port of departure and the sea. This paragraph does not apply to vessels when navigating the Great Lakes.
§ 42.07-15 Zones and seasonal areas.
(a) A vessel subject to 46 U.S.C. 5101-5116 or the 1966 Convention shall comply, as applicable, with the requirements regarding the zones and seasonal areas described in subpart 42.30.
(b) A port located on the boundary line between two zones or areas shall be regarded as within the zone or seasonal area from or into which the vessel arrives or departs.
§ 42.07-20 Logbook entries.
(a) As described in § 3.13-35 of Subchapter A (Procedures Applicable to the Public) of this chapter, official logbooks (Form CG-706-C), are furnished free to certain vessels, and after they have served their purpose they are filed with the applicable Officer in Charge, Marine Inspection.
(b) The master shall be responsible for having entered in the vessel’s “official logbook” if carried, otherwise in his own log considered as its official logbook, the data required by section 6 of the load line acts. These logbooks entries shall be made before a vessel departs from her loading port or place and consist of:
(1) A statement of the load line marks applicable to the voyage; and,
(2) A statement of the position of the load line marks, port and starboard, at the time of departing from a port or place; i.e., the distance in inches of the water surface above or below the applicable load line; and,
(3) The actual drafts of the vessel, forward and aft, as nearly as the same can be ascertained, at the time of departing from a port or place.
(c) Where the master uses his own log, it shall be kept by the master or owner for 1 year after the actions noted therein have been completed and upon request shall be furnished to any load line enforcement officer.
§ 42.07-25 Approval of the Commandant.
(a) Where the requirements in this subchapter state that the approval of the Commandant is necessary, the owner or his agent shall furnish all information necessary, including background material, and/or final plans, calculations, and conclusions reached, as will enable the Commandant to obtain a comprehensive understanding of and reach a decision relative to the question or problem at issue prior to proceeding with the work. All information, plans and calculations submitted will remain with the Commandant as a part of the record on the vessel.
(b) If the owner or his agent desires to have information, plans, and calculations returned with Commandant’s actions noted thereon, or if distribution of such information is necessary or required by regulations in this subchapter to owners, masters of vessels, etc., then the owner or his agent shall furnish multiple copies of the information as required.
(a) Where the requirements in this subchapter state the approval of an assigning authority is required, the owner or his agent shall furnish the required information, including plans, etc., as required by and which will enable the assigning authority to obtain a comprehensive understanding of the matter and to reach pertinent decisions prior to proceeding with the work. When requested the assigning authority shall furnish the Coast Guard all information, etc., on any question at issue and decisions reached.
(b) All information required under this subchapter by an assigning authority with respect to a specific vessel shall be retained until 5 years after termination of certification by such authority.
(a) The American Bureau of Shipping, with its home office at ABS Plaza, 16855 Northchase Drive, Houston, TX 77060, is hereby appointed as the prime assigning and issuing authority under the provisions of Articles 13 and 16(3) of the 1966 Convention and as directed by 46 U.S.C. 5107. In this capacity the American Bureau of Shipping is empowered to assign load lines, to perform surveys required for load line assignments, and to determine that the position of and the manner of marking vessels has been done in accordance with applicable requirements.
(b) On behalf of the United States of America, the American Bureau of Shipping is authorized to issue or reissue, under its own seal and signature of its officials, the appropriate load line certificates or International Load Line Exemption Certificate as described in subpart 42.50 of this part or in parts 44 to 46, inclusive, of this subchapter. Except for the International Load Line Exemption Certificate, the required load line certificate issued to a specific vessel shall certify to the correctness of the load line marks assigned and marked on the vessel and compliance with authorized conditions, restrictions, and/or exemptions, if any. The International Load Line Exemption Certificate when issued to a vessel shall certify as to the compliance with the information applicable to the vessel.
(c) The designation and delegation to the American Bureau of Shipping as an assigning and issuing authority shall be in effect indefinitely unless for due cause it shall be terminated by proper authority and notice of cancellation is published in the
(d) The American Bureau of Shipping is authorized to revalidate from time to time by endorsement a load line certificate or an International Load Line Exemption Certificate.
(e) Before revalidating any certificate by endorsement, the American Bureau of Shipping shall verify that the required load line marks assigned are marked on the vessel and the vessel is in compliance with authorized conditions, restrictions, and/or exemptions, if any.
(f) The American Bureau of Shipping shall issue all load line certificates in duplicate; one copy shall be delivered to the owner or master of the vessel, and one copy (together with a summary of data used to determine the assigned load lines) shall be forwarded to the Commandant.
(g) The American Bureau of Shipping shall prepare a load line survey report on each new vessel or existing vessel when brought into complete compliance with this part prior to issuing the required load line certificate described in subpart 42.50 of this part. At the time the certificate is delivered, one copy of this report shall be delivered to the master of the vessel, and one copy shall be forwarded to the Commandant. When a load line survey report is superseded or revised, one copy shall be delivered to the master of the vessel, and one copy shall be forwarded to the Commandant.
(h) The load line survey report or stability information furnished to a specific vessel shall include a statement of the locations of all watertight subdivision bulkheads, including steps or recesses therein, which may be involved in the vessel’s load line assignment.
(a) On behalf of the United States of America, under the provisions of Articles 13 and 16(3) and as provided in 46 U.S.C. 5107, the Commandant, at the request of a shipowner, may appoint any other recognized classification society, which he may approve, as the assigning and issuing authority who shall perform the same functions and duties as indicated in § 42.07-35 for the American Bureau of Shipping.
(b) The appointment of a recognized classification society as the assigning and issuing authority will be limited to vessels specifically designated by the Commandant.
(a) If the owner desires a change in assigning and issuing authority for a vessel, a special request shall be made in writing to the Commandant at least 90 days prior to the expiration date of the present certificate or the annual endorsement thereon.
(b) A change in the assigning authority does not presume any change in assigned load lines.
§ 42.07-45 Load line certificates.
(a) The load line certificates for which the Government of the United States of America assumes full responsibility may be issued by the Commandant, the American Bureau of Shipping, or a recognized classification society when appointed as an authorized assigning and issuing authority for specifically designated vessels.
(b) The load line certificate shall certify to the correctness of the load line marks assigned to the vessel and that the vessel is in compliance with applicable requirements. A certificate issued under this subchapter also shall describe the applicable load line marks, conditions, restrictions, and/or exemptions, if any, the vessel shall observe, according to the season of the year and the zone or area in which the vessel may operate. The load line exemption certificate issued under § 42.03-30 shall certify the special conditions the vessel shall observe.
(c) A load line assignment and certificate issued to any vessel under the authority of the regulations in this subchapter (or under the authority of any Government adhering to the 1966 Convention, under the provisions of Article 19(5) of the 1966 Convention) shall cease to be valid upon the transfer of such vessel to the flag of another Government.
(d) Each loadline certificate is issued for the following length of time:
(1) An international and coastwise certificate is issued for 5 years and may be extended by the Commandant up to 150 days from the date of the—
(i) Survey that is endorsed on the certificate by the surveyor authorized by the Coast Guard; or
(ii) Last day of the 5-year period.
(2) A Great Lakes certificate is issued for 5 years and may be extended by the Commander, Ninth Coast Guard District, up to 365 days from date of the—
(i) Survey that is endorsed on the certificate by the surveyor authorized by the Coast Guard; or
(ii) Last day of the 5-year period.
(e) The form of certificate certifying to the correctness of the load line marks, assigned under the regulations in this part, may be in the form of temporary or provisional certificate, signed by the authorized surveyor pending early issuance of appropriate certificate as shown in subpart 42.50 of this part as follows:
(1) International Load Line Certificate, 1966, issued to U.S. vessels engaged in foreign voyages, or engaged in coastwise or intercoastal voyages (provided such vessels qualify to engage in foreign voyages without restriction), as follows:
(i) Form A1, For general use.
(ii) Form A2, For sailing vessels.
(iii) Form A3, For general use, combined with timber deck cargo.
(2) Certificate issued to foreign vessels belonging to countries that have not ratified or acceded to the 1966 Convention as follows:
(i) Form B, For general use.
(3) Coastwise load line certificate (other than for special service as provided for by part 44 of this subchapter) issued to U.S. vessels engaged solely in coastwise and/or intercoastal voyages (which may be subject to restrictions as to manning, routes, seasons, waters of operations, etc., as shown on the face of the certificate), as follows:
(i) Form C1, For general use.
(ii) Form C2, For sailing ships.
(iii) Form C3, For general use, combined with timber deck cargo.
(f) The form of certificate certifying to the correctness of exemptions granted under the regulations in this part shall be as shown in subpart 42.50 of this part as follows:
(1) International load line exemption certificate issued under special conditions to U.S.-flag vessels engaged in foreign voyages, as follows:
(i) Form E1, For general international use.
(ii) Where this certificate is intended to expire after a single voyage, this information shall be noted on the face of the certificate.
(2) International load line certificate Form A1, A2, or A3 issued under special conditions to U.S.-flag vessels on international voyages between the United States and near neighboring ports of its possessions or of foreign countries. Exemptions, if any, shall be specified on the certificate.
(g) The issuing authority shall provide the printed forms it may use under the regulations in this subchapter. These forms shall be approved by the Commandant before final printing. The international load line certificate and exemption certificate forms shall exactly reproduce the arrangement of the printed part of the model Forms A1, A2, A3, and E1 indicated in subpart 42.50 of this part for all official copies and any certified copies issued.
(h) Where a vessel qualifies for and is issued a Form E1 International Load Line Exemption Certificate for foreign voyages but is also or solely engaged in coastwise or intercoastal voyages by sea, this certificate shall be considered equivalent to a valid coastwise load line certificate. In such case the vessel shall be deemed in full compliance with 46 U.S.C. 5101-5116 and the regulations in this part promulgated thereunder.
§ 42.07-50 Penalties for violations.
(a) The penalties for violation of various provisions of the load line acts or the regulations established thereunder are set forth in 46 U.S.C. 5116. The Secretary of Transportation by 49 CFR 1.46(b) has transferred to the Commandant authority to assess, collect, remit or litigate any monetary penalty imposed under these laws.
(b) The master and/or owner of a vessel that is operated, navigated, or used in violation of the provisions of the load line acts, or the regulations in this subchapter will be subject to the penalties as set forth in law, and the vessel shall also be liable therefor. Depending upon the gravity of the violations, the Coast Guard may do any one or more of the following:
(1) Detain a vessel if deemed to be overloaded in violation of title 46 U.S.C. 5112, in accordance with 46 U.S.C. 5113 and have the vessel surveyed by three disinterested surveyors.
(2) Assess and collect applicable monetary penalties for certain violations as provided in 46 U.S.C. 5112 and 5116.
(3) Initiate a criminal prosecution for certain violations when required by 46 U.S.C. 5112 or 5116.
(4) Initiate an action of libel against the vessel involved if there is a failure to pay monetary penalties assessed.
(5) Initiate a suspension or revocation proceeding, in addition to the foregoing actions described in this paragraph against any officer or seaman holding a valid Coast Guard credential and who may violate any provision of the load line acts, the 1966 Convention, or the regulations in this subchapter, under the provisions of 46 U.S.C. chapter 77, and the regulations in 46 CFR part 5.
(c) In determining offenses, 46 U.S.C. 5116 provides that ‘Each day of a continuing violation is a separate violation’ and
(d) The procedures governing the assessment, collection, remission and litigation of any monetary penalty proposed under 46 U.S.C. 5116 for a violation of either load line law or the applicable regulations in this subchapter, as well as the appeal procedures to be allowed, are in 33 CFR subpart 1.07.
§ 42.07-55 Cancellation of load line certificates or exemption certificates.
(a) Since vessels described in § 42.03-5 or § 42.03-10 when found qualified are issued appropriate load line certificates or load line exemption certificates, under U.S. responsibility as indicated in § 42.07-45 such certificates may be canceled by proper U.S. authority for due cause, including one or more of the causes listed in paragraph (b) of this section. Such action may occur prior to the expiration date on the certificate and normal certificate surrender. The cancellation of such certificate means that the correctness of load line marks and compliance with conditions of assignment for the named vessel no longer are recognized by the United States and that the existing assigned load line marks are voided.
(b) Certain causes for automatic cancellation of certificates are:
(1) The conditions of assignment have not been maintained as required by this subchapter.
(2) Material alterations have taken place in the hull or superstructure of the vessel, which will necessitate the assignment of an increased freeboard.
(3) The fittings and appliances have not been maintained in an effective condition for the protection of openings, guardrails, freeing ports, and means of access to crew’s quarters.
(4) The structural strength of the vessel is lowered to such an extent that the vessel is unsafe.
(5) The load line certificate or International Load Line Exemption Certificate is not endorsed to show the vessel has been surveyed annually or periodically by the issuing authority as required by this part or the 1966 Convention.
(6) Issuance of a new load line certificate for the same vessel.
(7) Surrender of a certificate for cancellation when required.
(8) The owner, master, or agent of the vessel has furnished false or fraudulent information in or with the application for a certificate.
§ 42.07-60 Control.
(a) The Director, Field Operations (DFO) or the Coast Guard District Commander may detain a vessel for survey if there is reason to believe that the vessel is proceeding on her journey in excess of the draft allowed by the regulations in this subchapter as indicated by the vessel’s load line certificate, or otherwise. The Coast Guard District Commander may detain a vessel if it is so loaded as to be manifestly unsafe to proceed to sea.
(b) If the Director, Field Operations (DFO) orders a vessel detained, he shall immediately inform the Coast Guard District Commander thereof, who shall thereupon advise the Director, Field Operations (DFO) whether or not he deems that the vessel may proceed to sea with safety. If the Coast Guard District Commander orders a vessel detained, such officer will furnish the Director, Field Operations (DFO) immediate notification of such detention. The clearance shall be refused to any vessel which shall have been ordered detained, which shall be in effect until it is shown that the vessel is not in violation of the applicable law and the regulations in this subchapter.
(1) Where a vessel is detained for noncompliance with “material alteration” and “effective maintenance” requirements of paragraph (f)(1) of this section, the detention shall only be exercised insofar as may be necessary to ensure that the vessel can proceed to sea without danger to passengers or crew.
(c) The detention of a vessel will be by written order of either the Coast Guard District Commander or the Director, Field Operations (DFO), depending on who orders the detention. The Coast Guard District Commander will immediately arrange for a survey in the manner prescribed by 46 U.S.C. 5113. Unless the owner or agent waives in writing and stipulates to accept the Coast Guard’s survey, the Coast Guard District Commander shall appoint three disinterested surveyors and, where practicable, one of them shall be from the Surveying Staff of the American Bureau of Shipping. Such surveyors shall conduct a survey to ascertain whether or not the vessel is loaded in violation of the applicable provisions in the load line acts, and the regulations in this subchapter. If the survey confirms the allegation that the vessel is in violation of either law or the applicable regulations in this subchapter, “the owner and agent shall bear the costs of the survey in addition to any penalty or fine imposed”, as provided in these laws.
(d) Whenever a vessel is detained, the master or owner may, within 5 days, appeal to the Commandant who may, if he desires, order a further survey, and may affirm, set aside, or modify the order of the detaining officer.
(e) Where a foreign vessel is detained or intervention action of any other kind is taken against a foreign vessel, the officer carrying out the action shall immediately inform in writing the Consul or the diplomatic representative of the State whose flag the vessel is flying, of the decision involved together with all pertinent circumstances under which intervention was deemed necessary.
(f) Under 46 U.S.C. 5109 a vessel of a foreign country which has ratified the 1966 Convention, or which holds a recognized and valid 1930 Convention certificate, or which holds a valid Great Lakes Certificate, shall be exempt from the provisions of the regulations in this subchapter insofar as the marking of the load lines and the certificating thereof are concerned, so long as such country similarly recognizes the load lines established by this subchapter for the purpose of a voyage by sea subject to the proviso in paragraph (f)(1) of this section or the alternative proviso in paragraph (f)(2) of this section.
(1) If the foreign vessel is marked with load lines and has on board a valid International or Great Lakes Load Line Certificate certifying to the correctness of the marks, the control provisions in this part which are in accord with Article 21 of the 1966 Convention shall be observed. In this connection, the vessel shall not be loaded beyond the limits allowed by the certificate. The position of the load lines on the vessel shall correspond with the certificate. The vessel shall not have been so materially altered as to make the vessel manifestly unfit to proceed to sea without danger to human life, in regard to:
(i) The hull or superstructure (if necessitating assignment of an increased freeboard); and/or,
(ii) The appliances and fittings for protection of openings, guardrails, freeing ports, and means of access to crew’s quarters (if necessitating replacement or other effective maintenance).
(2) (Alternatively provided) If the foreign vessel has on board an International Load Line Exemption Certificate in lieu of an International Load Line Certificate, 1966, in such case, verify that it is valid and any conditions stipulated therein are met.
(g) A foreign vessel of a nation for which the 1966 Convention has not come into force does not qualify for an International Load Line Certificate, 1966. In lieu thereof, such a vessel shall be required to have on board a valid Form B load line certificate or a recognized 1930 Convention certificate.
§ 42.07-75 Right of appeal.
Any person directly affected by a decision or action taken under this subchapter, by or on behalf of the Coast Guard, may appeal therefrom in accordance with subpart 1.03 of this chapter.
Subpart 42.09—Load Line Assignments and Surveys—General Requirements
§ 42.09-1 Assignment of load lines.
(a) The assignment of load lines is conditioned upon the structural efficiency and satisfactory stability of the vessel, and upon the provisions provided on the vessel for her effective protection and that of the crew. Certain vessels, such as vessels carrying all their cargo as deck cargo, or vessels where design or service require special conditions to be applicable, shall have certain stability limitations imposed on them, as may be necessary. When stability limitations for a vessel are prescribed, the assigning authority shall furnish the master the vessel’s maximum draft permitted and other conditions, including reference to Commandant approved operating stability features, which may be applicable.
(1) No load line assignment shall be made under this part to a vessel proceeding on a foreign voyage, or where the load line assignment is related to the flooded stability provisions and the vessel is proceeding on a domestic voyage, until the applicable light ship characteristics are established and incorporated into the vessel’s stability data approved by the Commandant and furnished to the master of the vessel.
(2) If load line assignments are made to vessels for coastwise voyages before the results of the required stability characteristics are determined and incorporated into the vessel’s stability data approved by the Commandant, then such load line assignments shall be regarded as conditional and shall be subject to verification or modification for removal of the conditional status. Any vessel with a conditional load line assignment shall not be loaded beyond a conservative safe draft. Where the Commandant deems it unnecessary, the requirement for furnishing stability information to the masters of coastwise vessels assigned load lines not related to flooded stability may be omitted and the assigning authority and others concerned will be so notified.
(b) Each vessel subject to load line requirements shall carry on board a valid certificate attesting to compliance with such requirements. (See §§ 42.07-35 and 42.07-40 for additional data furnished to the vessel.)
(c) The master of the vessel for which a load line certificate has been issued shall be responsible for the maintenance of such certificate on board such vessel and for compliance with its terms and conditions. Additionally, the master shall be responsible for having the current load line survey report on board the vessel. This report shall be made available to surveyors when carrying out subsequent load line surveys.
§ 42.09-5 All vessels—division into types.
(a) For the purposes of this part, each vessel to which this part applies is either a Type “A” or a Type “B” vessel.
(b) A Type “A” vessel is a vessel that—
(1) Is designed to carry only liquid cargoes in bulk;
(2) Has a high degree of watertight and structural integrity of the deck exposed to the weather, with only small openings to cargo compartments that are closed by watertight gasketed covers of steel or other material considered equivalent by the Commandant; and
(3) Has a low permeability of loaded cargo compartments.
(c) A Type “B” vessel is any vessel that is not a Type “A” vessel.
(d) Requirements governing the assignment of freeboards for Types “A” and “B” vessels are in subparts 42.20 and 42.25 of this part.
§ 42.09-10 Stability, subdivision, and strength.
(a) All vessels. Where regulations in this part, or in part 46 of this subchapter, require or permit load line assignment on the basis of the vessel’s ability to meet specified flooding, including damage stability requirements, the owner shall furnish the necessary plans and calculations demonstrating that the vessel is in compliance with the applicable requirements. This material shall be furnished to the assigning authority for approval review at the earliest practicable date except where specifically required by part 46 of this subchapter for passenger vessels to be submitted to the Commandant for approval.
(1) When stability information is required, the plans shall include the location and extent of all watertight subdivision bulkheads, etc., involved.
(2) Additional stability, subdivision, and strength requirements are in §§ 42.09-1, 42.13-1, 42.13-5, and 42.15-1. The applicable flooded stability requirements are in §§ 42.20-3 through 42.20-13.
(b) Passenger vessels. In passenger vessels where the positions of the maximum load lines is subject to determination by the application of subdivision and stability requirements in this subchapter, the provisions of both parts 42 and 46 shall be accounted for and developed as necessary. See subchapter H (Passenger Vessels) of this chapter for related data required to be submitted to the Commandant.
(c) Light ship data. All plans, etc., necessary for obtaining the Commandant’s approval of test results (light ship data) and stability information shall be furnished by the owner. In the absence of existing acceptable light ship stability information, such data shall be obtained from a stability test performed under the supervision of the Commandant. Results of such tests, if satisfactory, will be approved by the Commandant.
(a) General. Before issuing a certificate or placement of load line marks on a vessel, the assigning and issuing authority shall make an initial or periodic survey of the vessel as required by this subchapter. A load line survey report shall be made, reflecting information and facts based on initial surveys, including required and special elements as may be deemed necessary by the assigning authority or the Commandant.
(b) Initial survey. An initial survey shall be made before the vessel is put in service or the first time the assigning authority is requested to survey a vessel. The survey shall include a complete examination of its structure and equipment insofar as required by the applicable requirements in this subchapter. This survey shall be such as to ensure that the arrangements, materials, scantlings, and subsequent placement of load line marks fully comply with applicable requirements.
(c) Periodical survey. A periodical survey shall be made at intervals not exceeding five (5) years from an initial or previous periodic survey. The survey shall be similar to the initial survey insofar as extent and purpose are concerned.
(1) If the load line marks are found to be correct for the condition the vessel is then in, the assigning and issuing authority shall issue a new load line certificate, valid for such time as the condition of the vessel then warrants but in no case for a period of longer than 5 years. If, after a survey has been passed, a loadline certificate can not be issued before the current certificate expires, the current certificate may be extended by an endorsement in accordance with the requirements contained in § 42.07-45(d). This endorsement of the assigning authority shall be placed on the back of the certificate, as shown on the forms in subpart 42.50. However, if there have been alterations which affect the vessel’s freeboards, such extension shall not be granted. This prohibition is the same as in Article 19(2) of the 1966 Convention.
(2) The periodical survey, including certificate extension or reissue, for a vessel holding an international load line exemption certificate for more than one voyage, shall be the same as for any other vessel covered by this section except for load line marks. However, other conditions specified in the exemption certificate shall be verified.
(d) Annual surveys for endorsements. Vessels subject to initial and periodic surveys shall have annual surveys, within 3 months either way of the certificate’s anniversary date. The annual surveys shall be made by and prove satisfactory to the assigning and issuing authority prior to executing the required annual endorsements on load line certificates or exemption certificates. The scope shall be as defined in § 42.09-40 and such as to ensure that the applicable load line marks are found to be correct for the condition the vessel is then in.
§ 42.09-20 Surveys of foreign vessels.
(a) General. Foreign vessels of countries which have not ratified or acceded to the 1966 Convention, or which do not have valid certificates issued under other international convention or treaty and recognized by the United States of America, if desiring to depart from a port or place in the United States, the Commonwealth of Puerto Rico, the Territory of Guam, or other U.S. possessions, shall be subjected to survey, marking, and certification by a load line assigning and issuing authority as authorized under § 42.07-35 or § 42.07-40, unless:
(1) The vessel is exempted by the provision of 46 U.S.C. 5102; or
(2) The vessel is under tow and carrying neither passengers nor cargo.
(b) Scope of survey. A periodical survey described in § 42.09-15(c) shall be conducted by and prove satisfactory to the assigning and issuing authority. It shall be made prior to issue or reissue of the applicable certificate.
(c) Certification of load lines. The assigning and issuing authority after determining the vessel meets the applicable requirements in this part may issue a load line certificate subject to requirements in § 42.07-45 and on the applicable form described in subpart 42.50 of this part: Provided, That the load line certificate issued shall be valid for a period of 1 year. The certificate may be revalidated by endorsement for additional 1 year periods if the condition of the vessel so warrants, but in any event the certificate shall become void five (5) years from date of issue, or at the expiration of the fourth (4th) yearly validation, whichever occurs first. Whenever the condition of the vessel warrants special limitations, such information and facts shall be attested to on the front or back of the certificate as necessary, by the assigning and issuing authority.
§ 42.09-25 Initial or periodic survey requirements for all vessels.
(a) Before a survey may be completed, the vessel shall be placed in a drydock or hauled out. The surveyor shall be given complete access to all parts of the vessel to ensure that the vessel complies with all applicable requirements.
(b) The surveyor shall examine on all vessels the items, etc., listed in this paragraph to determine if in satisfactory condition and meeting applicable requirements in this subchapter.
(1) Cargo hatch coamings, covers, beams and supports, gaskets, clamps, locking bars, tarpaulins, battens, cleats and wedges of hatches on exposed freeboard, quarter and superstructure decks, and elsewhere as may be necessary.
(2) Structure of the vessel, coamings, closures, and all means of protection provided for openings, such as for ventilators, companionways, machinery casings, fiddleys, funnels, enclosed superstructures on the freeboard deck (and their end bulkheads) or equivalent protective deck houses, openings in the freeboard and superstructure decks, and significant openings at higher levels in the vessel.
(3) Transverse watertight subdivision bulkheads, as fitted, including any openings therein and closures for such openings. They shall be examined throughout their vertical and transverse extent.
(4) All air-pipe outlets, their closures, all scuppers, and all sanitary discharges in the vessel’s sides, including nonreturn valves installed.
(5) The main and auxiliary sea inlets and discharges in the machinery space, and elsewhere if existent, and the valves and controls for these items.
(6) All gangways, cargo ports, and airports, including dead covers or other similar openings in the vessel’s sides and their closures.
(7) All guardrails, bulwarks, gangways, and freeing port shutters, including securing devices, and bars.
(8) All eye plates or similar fittings for timber (or other) deck-cargo lashings, including the lashings, sockets for uprights and protective devices as may be necessary for ventilators and steering arrangements.
§ 42.09-30 Additional survey requirements for steel-hull vessels.
(a) In addition to the requirements in § 42.09-25, the surveyor of the assigning authority shall examine the items, etc., listed in this section, to determine if in satisfactory condition and meeting applicable requirements in this subchapter.
(b) When the vessel is in drydock, the hull plating, etc., shall be examined.
(c) The holds, ‘tween decks, peaks, bilges, machinery spaces, and bunkers shall be examined to determine the condition of the framing, etc.
(d) The deep tanks and other tanks which form part of the vessel shall be examined internally.
(e) If a double bottom is fitted, the tanks normally shall be examined internally. Where double bottom and other tanks are used for fuel-oil bunkers, such tanks need not be cleaned out, if the surveyor is able to determine by an external examination that their general condition is satisfactory.
(f) The deck shall be examined.
(g) Where, owing to the age and condition of the vessel or otherwise, the surveyor deems it necessary, the shell and deck plating may be required to be drilled or other acceptable means used, in order to ascertain the then thickness of such plating.
§ 42.09-35 Additional survey requirements for wood-hull vessels.
(a) In addition to the requirements in § 42.09-25, the surveyor of the assigning authority shall examine the items, etc., listed in this section, to determine if in satisfactory condition and meeting the applicable requirements in this subchapter.
(b) When the vessel is in drydock or hauled out, the keel, stem, stern frame or sternpost, outside planking, and caulking shall be examined.
(c) The fasteners shall be examined. Bolts, screws, or equivalent fastenings, as deemed necessary by the surveyor, must be backed out, or otherwise dealt with, to ensure soundness.
(d) The holds, ‘tween decks, peaks, bilges, machinery spaces, and bunkers shall be examined.
(e) The entire structure, including decks, shall be examined. If considered necessary by the surveyor, borings shall be made, or other means may be used, to ascertain the condition of the materials. Should these measures disclose sufficient cause, further examination to satisfy the surveyor as to the true condition shall be made and check locations listed. This list shall be submitted to the assigning and issuing authority for record purposes, and for use in subsequent surveys.
§ 42.09-40 Annual surveys.
(a) Relative to §§ 42.09-15(d) and 42.09-20(c), the assigning and issuing authority shall make an annual survey of each vessel holding an appropriate certificate issued under this subchapter.
(b) The annual survey shall be of such scope and extent so as to ensure:
(1) The maintenance in an effective condition of the fittings and appliances for the:
(i) Protection of openings;
(ii) Guardrails;
(iii) Freeing ports; and,
(iv) Means of access to crew’s quarters.
(2) That there have not been alterations made to the hull or superstructure which would affect the calculations determining the position of the load line marks.
(c) The assigning and issuing authority shall report on the annual survey made to the owner of the vessel.
§ 42.09-45 Correction of deficiencies.
(a) During and after any survey made by the assigning and issuing authority, those items, fittings, etc., which are found to be in an unsatisfactory condition by the surveyor shall be repaired or renewed in order to place the vessel in a satisfactory condition.
(b) No load line certificate shall be issued, endorsed, extended, or reissued or delivered to a vessel subject to this subchapter until after unsatisfactory conditions have been corrected as required by paragraph (a) of this section.
§ 42.09-50 Repairs or alterations to vessel after it has been surveyed.
(a) After any survey of the vessel made under §§ 42.09-25 to 42.09-40, inclusive, as applicable, has been completed and deficiencies corrected as provided in § 42.09-45, no change shall be made in the vessel’s structure, equipment, arrangement, material, or scantlings as covered by such survey, without the prior specific approval of the assigning and issuing authority.
(b) To avoid a freeboard or other penalty, any vessel which undergoes repairs, alterations, or modifications, including outfitting related thereto, shall continue to comply with the applicable requirements consistent with the load line certificate held.
(c) An existing vessel, which had a load line assigned under previous regulations which undergoes repairs, alterations, or modifications of a major character, shall meet the requirements for a new vessel in this part insofar as the assigning and issuing authority and the Commandant deem reasonable and practicable.
Subpart 42.11—Applications for Load Line Assignments, Surveys, and Certificates
§ 42.11-1 General.
(a) As described in this subchapter under §§ 42.07-35, 42.07-40, 42.09-15, and 42.09-20, the American Bureau of Shipping or other recognized classification societies approved as load line assigning and issuing authorities perform the duties connected with making load line assignments to vessels.
(b) The Commandant is responsible for the administration of the load line acts, the 1966 Convention, other treaties regarding load lines, and the implementing regulations in this subchapter which include prescribed form and content of applicable load line certificates.
(c) Except in special instances for Coast Guard vessels, the Commandant does not perform the duties of a load line assigning authority.
§ 42.11-5 Applications for load line assignments, surveys, and certificates for U.S.-flag vessels.
(a) Normally, the owner, master, or agent of a vessel shall apply in writing, on a timely basis, to the American Bureau of Shipping for the assignment, survey, and certification of load lines. When nonconcurrent, a separate application shall be made for each function desired and submitted on a timely basis. The mailing address of the home office of American Bureau of Shipping is ABS Plaza, 16855 Northchase Drive, Houston, TX 77060.
(b) After the Commandant has approved a recognized classification society as a load line assigning and issuing authority for a vessel, as described in a written request of the shipowner, the owner shall apply in writing, on a timely basis, direct to the approved assigning and issuing authority for the assignment, survey, and certification of load lines. When nonconcurrent, a separate application shall be made to such authority for each function desired, and submitted on a timely basis.
§ 42.11-10 Applications for load line assignments and certificates for vessels other than U.S.-flag vessels.
(a) The application for the assignment of load lines and certificate for a foreign vessel belonging to (or which will belong to) either a country ratifying or acceding to the International Convention on Load Lines, 1966, or to a country with which the United States of America has a reciprocal load line agreement in effect shall be made by the Government whose flag the vessel flies, or will fly. The application may be made direct to the American Bureau of Shipping, or after receiving the Commandant’s approval, to a recognized classification society which that country has requested as an assigning and issuing authority. When the load line assignment and certificate are authorized pursuant to the requirements in this part, the certificate must contain a statement that it has been issued at the request of a specific Government, which shall be named therein.
(1) When the load line assignment is performed under the applicable regulations in this subchapter, the assigning and issuing authority shall transmit to the requesting Government at the earliest practicable date, one copy of each certificate issued, the load line survey report used for computing the freeboard, and the freeboard computations. For information, the assigning and issuing authority shall also notify the Commandant of the names of the vessel and the Government involved and the date and place where the work was done.
(b) For a foreign vessel of a country not included in paragraph (a) of this section, the owner, master, or agent normally shall apply in writing to the American Bureau of Shipping, or to any other recognized assigning and issuing authority after it has been approved by the Commandant, for the assignment, survey, and certification of load lines, or for reissue of a load line certificate, as may be necessary for the vessel to clear ports of the United States, the Commonwealth of Puerto Rico, the Territory of Guam, or other U.S. possessions. Normally the same requirements, conditions, procedures, distribution of applicable certificates, etc., shall be applied to such foreign vessels which are applied to similar U.S.-flag vessels of 150 gross tons or over.
§ 42.11-15 Application for timber load lines.
(a) The owner, master, or agent of a vessel having load lines assigned under this subchapter may apply to the assigning and issuing authority for timber load lines when making his application for a load line certificate. After the vessel has been found in compliance with the applicable requirements in this subchapter, it may be marked with timber load lines, which will also be certified to in the load line certificate.
§ 42.11-20 Application for annual survey.
(a) The owner, master, or agent of a vessel holding a load line certificate shall apply to the assigning and issuing authority who issued the certificate for the annual survey required by § 42.09-40 or the International Convention on Load Lines, 1966.
Subpart 42.13—General Rules for Determining Load Lines
§ 42.13-1 Assumptions.
(a) The regulations in this part are based on the assumption that the nature and stowage of the cargo, ballast, etc., are such as will secure sufficient stability of the vessel and avoid excessive structural stress.
(b) The regulations in this part are also based on the assumption that, where there are other international requirements relating to stability or subdivision applicable to vessels, these requirements have been met.
§ 42.13-5 Strength of vessel.
(a) The assigning and issuing authority shall satisfy itself that the general structural strength of the vessel is sufficient for the draft corresponding to the freeboard assigned, and when requested shall furnish pertinent strength information to the Commandant.
(b) Vessels built and maintained in conformity with the requirements of a classification society recognized by the Commandant are considered to possess adequate strength for the purpose of the applicable requirements in this subchapter unless deemed otherwise by the Commandant.
§ 42.13-10 Freeboards assigned vessels.
(a) Vessels with mechanical means of propulsion, or lighters, barges, or other vessels without independent means of propulsion, shall be assigned freeboards in accordance with the provisions of §§ 42.13-1 to 42.20-75, inclusive.
(b) Vessels carrying timber deck cargoes may be assigned, in addition to the freeboards required by paragraph (a) of this section, timber freeboards in accordance with the provisions of §§ 42.25-1 to 42.25-20, inclusive.
(c) Vessels designed to carry sail, whether as the sole means of propulsion or as a supplementary means, and tugs, shall be assigned freeboards in accordance with the provisions of §§ 42.13-1 to 42.20-75, inclusive, and such additional freeboards as determined necessary by the Commandant under the procedure of paragraph (f) of this section.
(d) Vessels of wood or of composite construction, or of other materials the use of which the Commandant has approved, or vessels whose constructional features are such as to render the application of the provisions of §§ 42.13-1 to 42.25-20 unreasonable or impracticable, shall be assigned freeboards as determined necessary by the Commandant under the procedure of paragraph (f) of this section.
(e) The requirements in §§ 42.15-1 to 42.15-80, inclusive, shall apply to every vessel to which a minimum freeboard is assigned. Relaxations from these requirements may be granted to a vessel to which a greater than minimum freeboard is assigned provided the safety conditions of the vessel are determined to be satisfactory under paragraph (f) of this section.
(f) In each case specified by paragraphs (c) to (e) inclusive of this section, the assigning authority shall report to the Commandant the specific matters in which the vessel is deficient or requires special freeboard consideration due to design, arrangement, construction materials, propulsive method, or relaxation of requirements in this part. The report shall also furnish background data and recommendations of the assigning authority (including freeboard additions), as will enable the Commandant to reach a decision.
§ 42.13-15 Definitions of terms.
(a) Length. The length (L) shall be taken as 96 percent of the total length on a waterline at 85 percent of the least molded depth measured from the top of the keel, or as the length from the foreside of the stem to the axis of the rudder stock on that waterline, if that be greater. In vessels designed with a rake of keel the waterline on which this length is measured shall be parallel to the designed waterline.
(b) Perpendiculars. The forward and after perpendiculars shall be taken at the forward and after ends of the length (L). The forward perpendicular shall coincide with the foreside of the stem on the waterline on which the length is measured.
(c) Amidships. Amidships is at the middle of the length (L).
(d) Breadth. Unless expressly provided otherwise, the breadth (B) is the maximum breadth of the vessel, measured amidships to the molded line of the frame in a vessel with a metal shell and to the outer surface of the hull in a vessel with a shell of any other material.
(e) Molded depth. (1) The molded depth is the vertical distance measured from the top of the keel to the top of the freeboard deck beam at side. In wood and composite vessels the distance is measured from the lower edge of the keel rabbet. Where the form at the lower part of the midship section is of a hollow character, or where thick garboards are fitted, the distance is measured from the point where the line of the flat of the bottom continued inwards cuts the side of the keel.
(2) In vessels having rounded gunwales, the molded depth shall be measured to the point of intersection of the molded lines of the deck and sides, the lines extending as though the gunwale were of angular design.
(3) Where the freeboard deck is stepped and the raised part of the deck extends over the point at which the molded depth is to be determined, the molded depth shall be measured to a line of reference extending from the lower part of the deck along a line parallel with the raised part.
(f) Depth for freeboard (D). (1) The depth for freeboard (D) is the molded depth amidships, plus the thickness of the freeboard deck stringer plate, where fitted, plus
(2) The depth for freeboard (D) in a vessel having a rounded gunwale with a radius greater than 4 percent of the breadth (B) or having topsides of unusual form is the depth for freeboard of a vessel having a midship section with vertical topsides and with the same round of beam and area of topside section equal to that provided by the actual midship section.
(g) Block coefficient. The block coefficient (C
(h) Freeboard. The freeboard assigned is the distance measured vertically downward amidships from the upper edge of the deck line to the upper edge of the related load line.
(i) Freeboard deck. (1) The freeboard deck is normally the uppermost complete deck exposed to weather and sea, which has permanent means of closing all openings in the weather part thereof, and below which all openings in the sides of the vessel are fitted with permanent means of watertight closing. In a vessel having a discontinuance freeboard deck, the lowest line of the exposed deck and the continuation of that line parallel to the upper part of the deck is taken as the freeboard deck. At the option of the owner and subject to the approval of the assigning authority a lower deck may be designated as the freeboard deck, provided it is a complete and permanent deck continuous in a fore and aft direction at least between the machinery space and peak bulkheads and continuous athwartships. When this lower deck is stepped the lowest line of the deck and the continuation of that line parallel to the upper part of the deck is taken as the freeboard deck.
(2) When a lower deck is designated as the freeboard deck, that part of the hull which extends above the freeboard deck is treated as a superstructure so far as concerns the application of the conditions of assignment and the calculation of freeboard. It is from this deck that the freeboard is calculated.
(j) Superstructure. (1) A superstructure is a decked structure on the freeboard deck, extending from side to side of the vessel or with the side plating not being inboard of the shell plating more than 4 percent to the breadth. (B). A raised quarter deck is regarded as a superstructure.
(2) An enclosed superstructure is a superstructure with:
(i) Enclosing bulkheads of efficient construction;
(ii) Access openings, if any in these bulkheads fitted with doors complying with the requirements of § 42.15-10; and,
(iii) All other openings in sides or ends of the superstructure fitted with efficient weathertight means of closing.
A bridge or poop shall not be regarded as enclosed unless access is provided for the crew to reach machinery and other working spaces inside the superstructures by alternative means, which are available at all times when bulkhead openings are closed.
(3) The height of a superstructure is the least vertical height measured at side from the top of the superstructure deck beams to the top of the freeboard deck beams.
(4) The length of a superstructure (S) is the mean length of the part of the superstructure which lies within the length (L).
(k) Flush deck vessel. A flush deck vessel is one which has no superstructure on the freeboard deck.
(l) Weathertight. Weathertight means that in any sea conditions water will not penetrate into the vessel.
§ 42.13-20 Deck line.
(a) The deck line is a horizontal line 12 inches in length and 1 inch in breadth. It shall be marked amidships on each side of the vessel, and its upper edge shall normally pass through the point where the continuation outwards of the upper surface of the freeboard deck intersects the outer surface of the shell (as illustrated in Figure 42.13-20(a)), provided that the deck line may be placed with reference to another fixed point on the vessel on condition that the freeboard is correspondingly corrected. The location of the reference point and the identification of the freeboard deck shall in all cases be indicated on the International Load Line Certificate (1966), and, as applicable, on all other load line certificates issued pursuant to this part 42.
§ 42.13-25 Load line mark.
(a) The load line mark shall consist of a ring 12 inches in outside diameter and 1 inch wide which is intersected by a horizontal line 18 inches in length and 1 inch in breadth, the upper edge of which passes through the center of the ring. The center of the ring shall be placed amidships and at a distance equal to the assigned summer freeboard measured vertically below the upper edge of the deck line (as illustrated in Figure 42.13-25(a)).
§ 42.13-30 Lines to be used with the load line mark.
(a) The lines which indicate the load line assigned in accordance with the regulations in this part shall be horizontal lines 9 inches in length and 1 inch in breadth which extend forward of, unless expressly provided otherwise, and at right angles to, a vertical line 1 inch in breadth marked at a distance 21 inches forward of the center of the ring (as illustrated in Figure 42.13-25(a)).
(b) The following load lines shall be used:
(1) The summer load line indicated by the upper edge of the line which passes through the center of the ring and also by a line marked S.
(2) The winter load line indicated by the upper edge of a line marked W.
(3) The winter North Atlantic load line indicated by the upper edge of a line marked WNA.
(4) The tropical load line indicated by the upper edge of a line marked T.
(5) The fresh water load line in summer indicated by the upper edge of a line marked F. The fresh water load line in summer is marked abaft the vertical line. The difference between the fresh water load line in summer and the summer load line is the allowance to be made for loading in fresh water at the other load lines.
(6) The tropical fresh water load line indicated by the upper edge of a line marked TF, and marked abaft the vertical line.
(c) If timber freeboards are assigned, the timber load lines shall be marked in addition to ordinary load lines. These lines shall be horizontal lines 9 inches in length and 1 inch in breadth which extend abaft unless expressly provided otherwise, and are at right angles to, a vertical line 1 inch in breadth marked at a distance 21 inches abaft the center of the ring (as illustrated in Figure 42.13-30(c)).
(d) The following timber load lines shall be used:
(1) The summer timber load line indicated by the upper edge of a line marked LS.
(2) The winter timber load line indicated by the upper edge of a line marked LW.
(3) The winter North Atlantic timber load line indicated by the upper edge of a line marked LWNA.
(4) The tropical timber load line indicated by the upper edge of a line marked LT.
(5) The fresh water timber load line in summer indicated by the upper edge of a line marked LF and marked forward of the vertical line.
The difference between the fresh water timber load line in summer and the summer timber load line is the allowance to be made for loading in fresh water at the other timber load lines.
(6) The tropical fresh water timber load line indicated by the upper edge of a line marked LTF and marked forward of the vertical line.
(e) Where the characteristics of a vessel, or the nature of the vessel’s service or navigational limits make any of the seasonal lines inapplicable, these lines may be omitted.
(f) Where a vessel is assigned a greater than minimum freeboard so that the load line is marked at a position corresponding to, or lower than, the lowest seasonal load line assigned at minimum freeboard in accordance with the present Convention, only the fresh water load line need be marked.
(g) On sailing vessels only the fresh water load line and the winter North Atlantic load line need be marked (as illustrated in Figure 42.13-30(g)).
(h) Where a winter North Atlantic load line is identical with the winter load line corresponding to the same vertical line, this load line shall be marked W.
(i) Additional load lines required by other international conventions in force may be marked at right angles to and abaft the vertical line specified in paragraph (a) of this section.
(a) The mark of the assigning authority by whom the load lines are assigned may be indicated alongside the load line ring above the horizontal line which passes through the center of the ring, or above and below it. This mark shall consist of not more than four initials to identify the assigning authority’s name, each measuring approximately 4
§ 42.13-40 Details of marking.
(a) The ring, lines and letters shall be painted in white or yellow on a dark ground or in black on a light ground. They shall also be permanently marked on the sides of the vessels to the satisfaction of the assigning authority. The marks shall be plainly visible and, if necessary, special arrangements shall be made for this purpose.
§ 42.13-45 Verification of marks.
(a) The International Load Line Certificate (1966) shall not be delivered to the vessel until § 42.07-5 has been fully complied with under the authority and provisions of subparts 42.07 and 42.09 of this part.
Subpart 42.15—Conditions of Assignment of Freeboard
§ 42.15-1 Information to be supplied to the master.
(a) The master of every new vessel shall be supplied with sufficient information in a form approved by the assigning and issuing authority, to enable him to arrange for the loading and ballasting of his vessel in such a way as to avoid the creation of any unacceptable stresses in the vessel’s structure: Provided, That this requirement need not apply to any particular length, design or class of vessel where the Commandant considers it to be unnecessary and so notifies the assigning and issuing authority.
(b) The master of every new vessel, which is not already provided with stability information under an international convention for the safety of life at sea in force, shall be supplied with sufficient information in a form approved by the Commandant, to give him guidance as to the stability of the vessel under varying conditions of service, and a copy shall be furnished to the Commandant.
§ 42.15-5 Superstructure end bulkheads.
(a) Bulkheads at exposed ends of enclosed superstructures shall be of efficient construction and shall be to the satisfaction of the assigning authority.
§ 42.15-10 Doors.
(a) All access openings in bulkheads at ends of enclosed superstructures shall be fitted with doors of steel or other equivalent material, permanently and strongly attached to the bulkhead, and framed, stiffened and fitted so that the whole structure is of equivalent strength to the unpierced bulkhead and weathertight when closed. The means for securing these doors weathertight shall consist of gaskets and clamping devices or other equivalent means and shall be permanently attached to the bulkhead or to the doors themselves, and the doors shall be so arranged that they can be operated from both sides of the bulkhead.
(b) Except as otherwise provided in these regulations, the height of the sills of access openings in bulkheads at ends of enclosed superstructures shall be at least 15 inches above the deck.
§ 42.15-15 Positions of hatchways, doorways and ventilators.
(a) For the purpose of this part two positions of hatchways, doorways and ventilators are defined as follows:
(1) Position 1: Upon exposed freeboard and raised quarter decks, and upon exposed superstructure decks situated forward of a point located a quarter of the vessel’s length from the forward perpendicular.
(2) Position 2: Upon exposed superstructure decks situated abaft a quarter of the vessel’s length from the forward perpendicular.
§ 42.15-20 Cargo and other hatchways.
(a) The construction and the means for securing the weathertightness of cargo and other hatchways in positions 1 and 2 shall be at least equivalent to the requirements of §§ 42.15-25 and 42.15-30.
(b) Coamings and hatchway covers to exposed hatchways on decks above the superstructure deck shall comply with the requirements of the assigning authority.
§ 42.15-25 Hatchways closed by portable covers and secured weathertight by tarpaulins and battening devices.
(a) Hatchway coamings. (1) The coamings of hatchways closed by portable covers secured weathertight by tarpaulins and battening devices shall be of substantial construction, and their height above the deck shall be at least as follows:
(i) 23
(ii) 17
(b) Hatchway covers. (1) The width of each bearing surface for hatchway covers shall be at least 2
(2) Where covers are made of wood, the finished thickness shall be at least 2
(3) Where covers are made of mild steel, the strength shall be calculated with assumed loads not less than 358 pounds per square foot on hatchways in position 1, and not less than 266 pounds per square foot on hatchways in position 2, and the product of the maximum stress thus calculated and the factor 4.25 shall not exceed the minimum ultimate strength of the material. They shall be so designed as to limit the deflection to not more than 0.0028 times the span under these loads.
(4) The assumed loads on hatchways in position 1 may be reduced to 205 pounds per square foot for vessels of 79 feet in length and shall be not less than 358 pounds per square foot for vessels of 328 feet in length. The corresponding loads on hatchways in position 2 may be reduced to 154 pounds per square foot and 266 pounds per square foot respectively. In all cases values at intermediate lengths shall be obtained by linear interpolation.
(c) Portable beams. (1) Where portable beams for supporting hatchway covers are made of mild steel the strength shall be calculated with assumed loads not less than 358 pounds per square foot on hatchways in position 1 and not less than 266 pounds per square foot on hatchways in position 2 and the product of the maximum stress thus calculated and the factor 5 shall not exceed the minimum ultimate strength of the material. They shall be so designed as to limit the deflection to not more than 0.0022 times the span under these loads. For vessels of not more than 328 feet in length the requirements of paragraph (b)(4) of this section are applicable.
(d) Pontoon covers. (1) Where pontoon covers used in place of portable beams and covers are made of mild steel the strength shall be calculated with the assumed loads given in paragraph (b)(3) of this section, and the product of the maximum stress thus calculated and the factor 5 shall not exceed the minimum ultimate strength of the material. They shall be so designed as to limit the deflection to not more than 0.0022 times the span. Mild steel plating forming the tops of covers shall be not less in thickness than 1 percent of the spacing of stiffeners or 0.24 inches if that be greater. For vessels of not more than 328 feet in length the requirements of paragraph (b)(4) of this section are applicable.
(2) The strength and stiffness of covers made of materials other than mild steel shall be equivalent to those of mild steel to the satisfaction of the assigning authority.
(e) Carriers or sockets. (1) Carriers or sockets for portable beams shall be of substantial construction, and shall provide means for the efficient fitting and securing of the beams. Where rolling types of beams are use, the arrangements shall ensure that the beams remain properly in position when the hatchway is closed.
(f) Cleats. (1) Cleats shall be set to fit the taper of the wedges. They shall be at least 2
(g) Battens and wedges. (1) Battens and wedges shall be efficient and in good condition. Wedges shall be of tough wood or other equivalent material. They shall have a taper of not more than 1 in 6 and shall be not less than
(h) Tarpaulins. (1) At least two layers of tarpaulin in good condition shall be provided for each hatchway in positions 1 and 2.
(2) The tarpaulins shall be waterproof and of ample strength. They shall be of a material of at least a standard weight and quality as approved by the assigning and issuing authority.
(i) Security of hatchway covers. (1) For all hatchways in position 1 or 2, steel bars or other equivalent means shall be provided in order efficiently and independently to secure each section of hatchway covers after the tarpaulins are battened down. Hatchway covers of more than 4.9 feet in length shall be secured by at least two such securing appliances.
§ 42.15-30 Hatchways closed by weathertight covers of steel or other equivalent material fitted with gaskets and clamping devices.
(a) Hatchway coamings. At positions 1 and 2 the height above the deck of hatchway coamings fitted with weathertight hatch covers of steel or other equivalent material fitted with gaskets and clamping devices shall be as specified in § 42.15-25(a)(1). The height of these coamings may be reduced, or the coamings omitted entirely, on condition that the assigning authority is satisfied that the safety of the vessel is not thereby impaired in any sea conditions. Where coamings are provided they shall be of substantial construction.
(b) Weathertight covers. (1) Where weathertight covers are of mild steel the strength shall be calculated with assumed loads not less than 358 pounds per square foot on hatchways in position 1, and not less than 255 pounds per square foot on hatchways in position 2, and the product of the maximum stress thus calculated and the factor of 4.25 shall not exceed the minimum ultimate strength of the material. They shall be so designed as to limit the deflection to not more than 0.0028 times the span under these loads. Mild steel plating forming the tops of covers shall be not less in thickness than one percent of the spacing of stiffeners or 0.24 inches if that be greater. The provisions of § 42.15-25(b)(4) are applicable for vessels of not more than 328 feet in length.
(2) The strength and stiffness of covers made of materials other than mild steel shall be equivalent to those of mild steel to the satisfaction of the assigning authority.
(c) Means for securing weathertightness. (1) The means for securing and maintaining weathertightness shall be to the satisfaction of the assigning authority.
(2) The arrangements shall ensure that the tightness can be maintained in any sea conditions. For this purpose tests for tightness shall be required at the initial surveys, and may be required at periodical surveys and at annual surveys or at more frequent intervals.
§ 42.15-35 Machinery space openings.
(a) Machinery space openings in position 1 or 2 shall be properly framed and efficiently enclosed by steel casings of ample strength, and where the casings are not protected by other structures their strength shall be specifically considered. Access openings in such casings shall be fitted with doors complying with the requirements of § 42.15-10(a), the sills of which shall be at least 23
(b) Coamings of any fiddley, funnel, or machinery space ventilators in an exposed position on the freeboard or superstructure deck shall be as high above the deck as is reasonable and practicable. Fiddley openings shall be fitted with strong covers of steel or other equivalent material permanently attached in their proper positions and capable of being secured weathertight.
§ 42.15-40 Miscellaneous openings in freeboard and superstructure decks.
(a) Manholes and flush scuttles in position 1 or 2 or within superstructures other than enclosed superstructures shall be closed by substantial covers capable of being made watertight. Unless secured by closely spaced bolts, the covers shall be permanently attached.
(b) Openings in freeboard decks other than hatchways, machinery space openings, manholes, and flush scuttles shall be protected by an enclosed superstructure, or by a deckhouse or companionway of equivalent strength and weathertightness. Any such opening in an exposed superstructure deck or in the top of a deckhouse on the freeboard deck which gives access to a space below the freeboard deck or a space within an enclosed superstructure shall be protected by an efficient deckhouse or companionway. Doorways in such deckhouses or companionways shall be fitted with doors complying with the requirements of § 42.15-10(a).
(c) In position 1 the height above the deck of sills to the doorways in companionways shall be at least 23
§ 42.15-45 Ventilators.
(a) Ventilators in position 1 or 2 to spaces below the freeboard decks or decks of enclosed superstructures shall have coamings of steel or other equivalent material, substantially constructed and efficiently connected to the deck. Where the coaming of any ventilator exceeds 35
(b) Ventilators passing through superstructures other than enclosed superstructures shall have substantially constructed coamings of steel or other equivalent material at the freeboard deck.
(c) Ventilators in position 1 the coamings of which extend to more than 14.8 feet above the deck, and in position 2 the coamings of which extend to more than 7.5 feet above the deck, need not be fitted with closing arrangements unless specifically required by the assigning authority.
(d) Except as provided in paragraph (c) of this section ventilator openings shall be provided with efficient weathertight closing appliances. In vessels of not more than 328 feet in length the closing appliances shall be permanently attached; where not so provided in other vessels, they shall be conveniently stowed near the ventilators to which they are to be fitted. Ventilators in position 1 shall have coamings of a height of at least 35
(e) In exposed positions, the height of coamings may be required to be increased to the satisfaction of the assigning authority.
§ 42.15-50 Air pipes.
(a) Where air pipes to ballast and other tanks extend above the freeboard or superstructure decks, the exposed parts of the pipes shall be of substantial construction; the height from the deck to the point where water may have access below shall be at least 30 inches on the freeboard deck and 17
§ 42.15-55 Cargo ports and other similar openings.
(a) Cargo ports and other similar openings in the sides of vessels below the freeboard deck shall be fitted with doors so designed as to ensure watertightness and structural integrity commensurate with the surrounding shell plating, to the satisfaction of the assigning authority. The arrangements shall be subject to tightness tests at the initial survey and at such subsequent surveys or more frequent intervals as deemed necessary. The number of such openings shall be the minimum compatible with the design and proper working of the vessel.
(b) Unless permitted by the Commandant the lower edge of such openings shall not be below a line drawn parallel to the freeboard deck at side, which has at its lowest point the upper edge of the uppermost load line.
§ 42.15-60 Scuppers, inlets, and discharges.
(a) Discharges led through the shell either from spaces below the freeboard deck or from within superstructures and deckhouses on the freeboard deck fitted with doors complying with the requirements of § 42.15-10 shall be fitted with efficient and accessible means for preventing water from passing inboard. Normally, each separate discharge shall have one automatic nonreturn valve with a positive means of closing it from a position above the freeboard deck. Where, however, the vertical distance from the summer load waterline to the inboard end of the discharge pipe exceeds 0.01L, the discharge may have two automatic nonreturn valves without positive means of closing: Provided, That the inboard valve is always accessible for examination under service conditions; where that vertical distance exceeds 0.02L a single automatic nonreturn valve without positive means of closing may be accepted subject to the approval of the assigning authority. The means for operating the positive action valve shall be readily accessible and provided with an indicator showing whether the valve is open or closed.
(b) In manned machinery spaces main and auxiliary sea inlets and discharges in connection with the operation of machinery may be controlled locally. The controls shall be readily accessible and shall be provided with indicators showing whether the valves are open or closed.
(c) Scuppers and discharge pipes originating at any level and penetrating the shell either more than 17
(d) Scuppers leading from superstructures or deckhouses not fitted with doors complying with the requirements of § 42.15-10 shall be led overboard.
(e) All valves and shell fittings required by this section shall be of steel, bronze, or other approved ductile material. Valves of ordinary cast iron or similar material are not acceptable. All pipes to which this section refers shall be of steel or other equivalent material to the satisfaction of the assigning authority.
§ 42.15-65 Side scuttles.
(a) Side scuttles to spaces below the freeboard deck or to spaces within enclosed superstructures shall be fitted with efficient hinged inside deadlights arranged so that they can be effectively closed and secured watertight.
(b) No side scuttle shall be fitted in a position so that its sill is below a line drawn parallel to the freeboard deck at side and having its lowest point 2.5 percent of the breadth (B) above the load waterline, or 19
(c) The side scuttles, together with their glasses, if fitted, and deadlights, shall be of substantial and approved construction.
§ 42.15-70 Freeing ports.
(a) Where bulwarks on the weather portions of freeboard or superstructure decks form wells, ample provision shall be made for rapidly freeing the deck of water and for draining them. Except as provided in paragraphs (b) and (c) of this section, the minimum freeing port area (A) on each side of the vessel for each well on the freeboard deck shall be that given by the following formulae in cases where the sheer in way of the well is standard or greater than standard. The minimum area for each well on superstructure decks shall be one-half of the area given by the formulae.
(1) Where the length of bulwark (l) in the well is 66 feet or less A = 7.6 + 0.115l (square feet)
(2) Where l exceeds 66 feet A = 0.23l (square feet)
(3) l need in no case be taken as greater than 0.7L.
(4) If the bulwark is more than 3.9 feet in average height the required area shall be increased by 0.04 square feet per foot of length of well for each foot difference in height. If the bulwark is less than 3 feet in average height, the required area may be decreased by 0.04 square feet per foot of length for each foot difference in height.
(b) In vessels with no sheer the area calculated according to paragraph (a) of this section shall be increased by 50 percent. Where the sheer is less than the standard the percentage shall be obtained by linear interpolation.
(c) Where a vessel is fitted with a trunk which does not comply with the requirements of § 42.20-55(a)(5) or where continuous or substantially continuous hatchway side coamings are fitted between detached superstructures the minimum area of the freeing port openings shall be calculated from table 42.15-70(c):
Table 42.15-70(
Breadth of hatchway or trunk in relation to the breadth of vessel | Area of freeing ports in relation to the total area of the bulwarks |
---|---|
40 percent or less | 20 percent. |
75 percent or more | 10 percent. |
The area of freeing ports at intermediate breadths shall be obtained by linear interpolation.
(d) In vessels having superstructures which are open at either or both ends, adequate provision for freeing the space within such superstructures shall be provided to the satisfaction of the assigning authority.
(e) The lower edges of the freeing ports shall be as near the deck as practicable. Two-thirds of the freeing port area required shall be provided in the half of the well nearest the lowest point of the sheer curve.
(f) All such openings in the bulwarks shall be protected by rails or bars spaced approximately 9 inches apart. If shutters are fitted to freeing ports, ample clearance shall be provided to prevent jamming. Hinges shall have pins or bearings of noncorrodible material. If shutters are fitted with securing appliances, these appliances shall be of approved construction.
§ 42.15-75 Protection of the crew.
(a) The strength of the deckhouses used for the accommodation of the crew shall be to the satisfaction of the assigning authority.
(b) Efficient guard rails or bulwarks must be fitted on all exposed parts of the freeboard and superstructure decks as follows:
(1) The height of the bulwarks or guard rails must be at least 39
(2) On each vessel that is initially surveyed for load line assignment after January 1, 1976, and that is exclusively engaged in towing operations, the minimum bulwark or rail height on the freeboard deck may be reduced to 30 inches provided the assigning authority is satisfied that adequate grabrails are provided around the periphery of the deckhouse.
(3) Portable rails may be used when operating conditions warrant their use.
(c) The opening below the lowest course of the guard rails shall not exceed 9 inches. The other courses shall be not more than 15 inches apart. In the case of vessels with rounded gunwales the guard rail supports shall be placed on the flat of the deck.
(d) Satisfactory means (in the form of guard rails, life lines, gangways or underdeck passages, etc.) shall be provided for the protection of the crew in getting to and from their quarters, the machinery space and all other parts used in the necessary work of the vessel.
(e) Deck cargo carried on any vessel shall be so stowed that any opening which is in way of the cargo and which gives access to and from the crew’s quarters, the machinery space and all other parts used in the necessary work of the vessel, can be properly closed and secured against the admission of water. Effective protection for the crew in the form of guard rails or life lines shall be provided above the deck cargo if there is no convenient passage on or below the deck of the vessel.
§ 42.15-80 Special conditions of assignment for Type “A” vessels.
(a) Machinery casings. Machinery casings on Type “A” vessels as defined in § 42.09-5(b) must be protected by an enclosed poop or bridge of at least standard height, or by a deckhouse of equal height and equivalent strength, except that machinery casings may be exposed if there are no openings giving direct access from the freeboard deck to the machinery space. A door complying with the requirements of § 42.15-10 is permitted in the machinery casing if it leads to a space or passageway which is as strongly constructed as the casing and is separated from the stairway to the engine room by a second weathertight door of steel or equivalent material.
(b) Gangway and access. (1) An efficiently constructed fore and aft permanent gangway of sufficient strength shall be fitted on Type “A” vessels at the level of the superstructure deck between the poop and the midship bridge or deckhouse where fitted, or equivalent means of access shall be provided to carry out the purpose of the gangway, such as passages below deck. Elsewhere, and on Type “A” vessels without a midship bridge, arrangements to the satisfaction of the assigning authority shall be provided to safeguard the crew in reaching all parts used in the necessary work of the ship.
(2) Safe and satisfactory access from the gangway level shall be available between separates crew accommodations and also between crew accommodations and the machinery space.
(c) Hatchways. Exposed hatchways on the freeboard and forecastle decks or on the tops of expansion trunks on Type “A” vessels shall be provided with efficient watertight covers of steel or other equivalent material.
(d) Freeing arrangements. (1) Type “A” vessels with bulwarks shall have open rails fitted for at least half the length of the exposed parts of the weather deck or other effective freeing arrangements. The upper edge of the sheer strake shall be kept as low as practicable.
(2) Where superstructures are connected by trunks, open rails shall be fitted for the whole length of the exposed parts of the freeboard deck.
Subpart 42.20—Freeboards
§ 42.20-3 Freeboard assignment: Type “A” vessels.
(a) A Type “A” vessel is assigned a freeboard not less than that based on table 42.20-15(a)(1) provided that the vessel meets the flooding standard in § 42.20-6.
(b) A vessel that meets the requirements of subpart D, F, or G of part 172 of this chapter is considered by the Coast Guard as meeting the flooding standard referenced in paragraph (a) of this section.
§ 42.20-5 Freeboard assignment: Type “B” vessels.
(a) Each Type “B” vessel is assigned a freeboard from table 42.20-15(b)(1) that is increased or decreased by the provisions of this section.
(b) Each Type “B” vessel that has a hatchway in position 1, must have the freeboard assigned in accordance with paragraph (a) of this section increased by the amount given in table 42.20-5(b) unless the hatch cover complies with:
(1) Section 42.15-25(d); or
(2) Section 42.15-30.
Table 42.20-5(
[Metric]
Length of ship (meters) | Freeboard increase 1 (millimeters) |
---|---|
2108 | 50 |
109 | 52 |
110 | 55 |
111 | 57 |
112 | 59 |
113 | 62 |
114 | 64 |
115 | 68 |
116 | 70 |
117 | 73 |
118 | 76 |
119 | 80 |
120 | 84 |
121 | 87 |
122 | 91 |
123 | 95 |
124 | 99 |
125 | 103 |
126 | 108 |
127 | 112 |
128 | 116 |
129 | 121 |
130 | 126 |
131 | 131 |
132 | 136 |
133 | 142 |
134 | 147 |
135 | 153 |
136 | 159 |
137 | 164 |
138 | 170 |
139 | 175 |
140 | 181 |
141 | 186 |
142 | 191 |
143 | 196 |
144 | 201 |
145 | 206 |
146 | 210 |
147 | 215 |
148 | 219 |
149 | 224 |
150 | 228 |
151 | 232 |
152 | 236 |
153 | 240 |
154 | 244 |
155 | 247 |
156 | 251 |
157 | 254 |
158 | 258 |
159 | 261 |
160 | 264 |
161 | 267 |
162 | 270 |
163 | 273 |
164 | 275 |
165 | 278 |
166 | 280 |
167 | 283 |
168 | 285 |
169 | 287 |
170 | 290 |
171 | 292 |
172 | 294 |
173 | 297 |
174 | 299 |
175 | 301 |
176 | 304 |
177 | 306 |
178 | 308 |
179 | 311 |
180 | 313 |
181 | 315 |
182 | 318 |
183 | 320 |
184 | 322 |
185 | 325 |
186 | 327 |
187 | 329 |
188 | 332 |
189 | 334 |
190 | 336 |
191 | 339 |
192 | 341 |
193 | 343 |
194 | 346 |
195 | 348 |
196 | 350 |
197 | 353 |
198 | 355 |
199 | 357 |
3200 | 358 |
1 Freeboards at intermediate lengths of ship shall be obtained by linear interpolation.
2 108 and below.
3 Ships above 200 meters in length are subject to individual determination by the Commandant.
[English]
Length of ship (feet) | Freeboard increase 1 (inches) |
---|---|
2350 | 2.0 |
360 | 2.3 |
370 | 2.6 |
380 | 2.9 |
390 | 3.3 |
400 | 3.7 |
410 | 4.2 |
420 | 4.7 |
430 | 5.2 |
440 | 5.8 |
450 | 6.4 |
460 | 7.0 |
470 | 7.6 |
480 | 8.2 |
490 | 8.7 |
500 | 9.2 |
510 | 9.6 |
520 | 10.0 |
530 | 10.4 |
540 | 10.7 |
550 | 11.0 |
560 | 11.4 |
570 | 11.8 |
580 | 12.1 |
590 | 12.5 |
600 | 12.8 |
610 | 13.1 |
620 | 13.4 |
630 | 13.6 |
640 | 13.9 |
650 | 14.1 |
3660 | 14.3 |
1 Freeboards at intermediate lengths of ship be obtained by linear interpolation.
2 350 and below.
3 Ships above 660 feet in length are subject to individual determination by the Commandant.
(c) Any Type “B” vessel that is greater than 100 meters (328 feet) in length and any hopper dredge meeting the requirements in subpart C of part 44 of this chapter may have a reduced freeboard from that assigned under table 42.20-15(b)(1) in accordance with paragraph (d) or paragraph (e) of this section if—
(1) The measures provided for the protection of the crew are adequate;
(2) The freeing arrangements are adequate; and
(3) The hatchway covers in positions 1 and 2 comply with the provisions of § 42.15-30 and have adequate strength, special care being given to their sealing and securing arrangements.
(d) The freeboards for a Type “B” vessel which comply with paragraph (c) of this section may be reduced up to 60 percent of the total difference between the freeboards in table 42.20-15(b)(1) and table 42.20-15(a)(1) provided that the vessel meets the flooding standard in § 42.20-7.
(e) The freeboards for a Type “B” vessel which complies with paragraph (c) of this section may be reduced up to the total difference between the freeboard tables referenced in paragraph (d) of this section provided that the vessel meets the flooding standard in § 42.20-8 and the provisions of § 42.15-80 (a), (b) and (d) as if it were a Type “A” vessel.
§ 42.20-6 Flooding standard: Type “A” vessels.
(a) Design calculations must be submitted that demonstrate that the vessel will remain afloat in the conditions of equilibrium specified in § 42.20-12 assuming the damage specified in § 42.20-11 as applied to the following flooding standards:
(1) If the vessel is over 150 meters (492 feet) in length it must be able to withstand the flooding of any one compartment, except the machinery space.
(2) If the vessel is over 225 meters (738 feet) in length, it must be able to withstand the flooding of any one compartment, treating the machinery space as a floodable compartment.
(b) When doing the calculations required in paragraph (a) of this section, the following permeabilities must be assumed:
(1) 0.95 in all locations except the machinery space.
(2) 0.85 in the machinery space.
§ 42.20-7 Flooding standard: Type “B” vessel, 60 percent reduction.
(a) Design calculations must be submitted that demonstrate that the vessel will remain afloat in the conditions of equilibrium specified in § 42.20-12 assuming the damage specified in § 42.20-11 as applied to the following flooding standards:
(1) If the vessel is 225 meters (738 feet) or less in length, it must be able to withstand the flooding of any one compartment, except the machinery space.
(2) If the vessel is over 225 meters (738 feet) in length, it must be able to withstand the flooding of any one compartment, treating the machinery space as a floodable compartment.
(b) When doing the calculations required in paragraph (a) of this section, the following permeabilities must be assumed:
(1) 0.95 in all locations except the machinery space.
(2) 0.85 in the machinery space.
§ 42.20-8 Flooding standard: Type “B” vessel, 100 percent reduction.
(a) Design calculations must be submitted that demonstrate that the vessel will remain afloat in the conditions of equilibrium specified in § 42.20-12 assuming the damage specified in § 42.20-11 as applied to the following flooding standards:
(1) If the vessel is 225 meters (738 feet) or less in length, it must be able to withstand the flooding of any two adjacent fore and after compartments excluding the machinery space;
(2) If the vessel is over 225 meters (738 feet) in length, the flooding standard of paragraph (a)(1) of this section must be applied, treating the machinery space, taken alone, as a floodable compartment.
(b) When doing the calculations required in paragraph (a) of this section, the following permeabilities must be assumed:
(1) 0.95 in all locations except the machinery space.
(2) 0.85 in the machinery space.
§ 42.20-9 Initial conditions of loading.
When doing the calculations required in §§ 42.20-6(a), 42.20-7(a) and 42.20-8(a), the initial condition of loading before flooding must be assumed to be as specified in this section:
(a) The vessel is assumed to be loaded to its summer load waterline with no trim.
(b) When calculating the vertical center of gravity, the following assumptions apply:
(1) The cargo is assumed to be homogeneous.
(2) Except as specified in paragraph (b)(3) of this section, all cargo compartments are assumed to be fully loaded. This includes compartments intended to be only partially filled. In the case of liquid cargoes, fully loaded means 98 percent full.
(3) If the vessel is intended to operate at its summer load waterline with empty compartments, these empty compartments are assumed to be empty rather than fully loaded if the resulting height of the vertical center of gravity is not less than the height determined in accordance with paragraph (b)(2) of this section.
(4) Fifty percent of the total capacity of all tanks and spaces fitted to contain consumable liquids or stores must be assumed to be distributed to accomplish the following:
(i) Each tank and space fitted to contain consumable liquids or stores must be assumed either completely empty or completely filled.
(ii) The consumables must be distributed so as to produce the greatest possible height above the keel for the center of gravity.
(5) Weights are calculated using the following values for specific gravities:
§ 42.20-10 Free surface.
When doing the calculations required in §§ 42.20-6(a), 42.20-7(a) and 42.20-8(a), the effect of free surface of the following liquids must be included:
(a) For each type of consumable liquid, the maximum free surface of at least one transverse pair of tanks or a single centerline tank must be included. The tank or combination of tanks must be that resulting in the greatest free surface effect.
(b) For cargo liquids, unless the compartment is assumed to be empty as required by § 42.20-9(b)(3), the free surface of those compartments containing liquids is calculated at an angle of heel of not more than 5 degrees.
§ 42.20-11 Extent of damage.
When doing the calculations required by §§ 42.20-6(a), 42.20-7(a) and 42.20-8(a), the following must be assumed:
(a) The vertical extent of damage in all cases must be assumed to be from the baseline upward without limit.
(b) The transverse extent of damage is assumed to be equal to B/5 or 11.5 meters (37.7 feet), whichever is less. The transverse extent is measured inboard from the side of the ship perpendicularly to the center line at the level of the summer load waterline.
(c) If damage of a lesser extent than that specified in paragraph (a) or (b) of this section results in a more severe condition, the lesser extent must be assumed.
(d) The following assumptions apply to the transverse damage specified in paragraph (b) of this section for a stepped or recessed bulkhead:
(1) A transverse watertight bulkhead that has a step or recess located within the transverse extent of assumed damage may be considered intact if the step or recess is not more than 3.05 meters (10 feet) in length.
(2) If a transverse watertight bulkhead has a step or recess of more than 3.05 meters (10 feet) in length, within the transverse extent of assumed damage, the two compartments adjacent to this bulkhead must be considered as flooded.
(3) If within the transverse extent of damage, a transverse bulkhead has a step or recess more than 3.05 meters (10 feet) in length that coincides with the double bottom tank top or the inner boundary of a wing tank, respectively, all adjacent compartments within the transverse extent of assumed damage must be considered to be flooded simultaneously.
(e) If a wing tank has openings into adjacent compartments, the wing tank and adjacent compartments must be considered as one compartment. This provision applies even where these openings are fitted with closing appliances except:
(1) Valves fitted in bulkheads between tanks which are controlled from above the bulkhead deck.
(2) Secured manhole covers fitted with closely spaced bolts.
(f) Only transverse watertight bulkheads that are spaced apart at least
§ 42.20-12 Conditions of equilibrium.
The following conditions of equilibrium are regarded as satisfactory:
(a) Downflooding. The final waterline after flooding, taking into account sinkage, heel, and trim, is below the lower edge of any opening through which progressive flooding can take place. Such openings include air pipes, ventilators, and openings which are closed by means of weathertight doors (even if they comply with § 42.15-10) or covers (even if they comply with § 42.15-30 or § 42.15-45(d)) but may exclude those openings closed by means of:
(1) Manhole covers and flush scuttles which comply with § 42.15-40;
(2) Cargo hatch covers which comply with § 42.09-5(b);
(3) Hinged watertight doors in an approved position which are secured closed while at sea and so logged; and
(4) Remotely operated sliding watertight doors, and side scuttles of the non-opening type which comply with § 42.15-65.
(b) Progressive flooding. If pipes, ducts, or tunnels are situated within the assumed extent of damage penetration as defined in § 42.20-11 (a) and (b), progressive flooding cannot extend to compartments other than those assumed to be floodable in the calculation for each case of damage.
(c) Final angle of heel. The angle of heel due to unsymmetrical flooding does not exceed 15 degrees. If no part of the deck is immersed, an angle of heel of up to 17 degrees may be accepted.
(d) Metacentric height. The metacentric height of the damaged vessel, in the upright condition, is positive.
(e) Residual stability. Through an angle of 20 degrees beyond its position of equilibrium, the vessel must meet the following conditions:
(1) The righting arm must be positive.
(2) The maximum righting arm must be at least 0.1 meter (4 inches).
(3) The area under the righting arm curve within the 20 degree range must not be less than 0.0175 meter-radians (0.689 inch-radians).
(4) Each submerged opening must be weathertight (e.g. a vent fitted with a ball check valve).
(f) Intermediate stages of flooding. The Commandant is satisfied that the stability is sufficient during intermediate stages of flooding.
§ 42.20-13 Vessels without means of propulsion.
(a) A lighter, barge, or other vessel without independent means of propulsion is assigned a freeboard in accordance with the provisions of this subpart as modified by paragraphs (b), (c), and (d) of this section.
(b) A barge that meets the requirements of § 42.09-5(b) may be assigned Type “A” freeboard if the barge does not carry deck cargo.
(c) An unmanned barge is not required to comply with § 42.15-75, § 42.15-80(b), or § 42.20-70.
(d) An unmanned barge that has only small access openings closed by watertight gasketed covers of steel or equivalent material on the freeboard deck, may be assigned a freeboard 25 percent less than that calculated in accordance with this subpart.
§ 42.20-15 Freeboard tables.
(a) Type “A” vessel. (1) The tabular freeboard for Type “A” vessel shall be determined from table 42.20-15(a)(1):
Table 42.20-15(
Length of vessel (feet) | Freeboard 1 (inches) |
---|---|
80 | 8.0 |
90 | 8.9 |
100 | 9.8 |
110 | 10.8 |
120 | 11.9 |
130 | 13.0 |
140 | 14.2 |
150 | 15.5 |
160 | 16.9 |
170 | 18.3 |
180 | 19.8 |
190 | 21.3 |
200 | 22.9 |
210 | 24.5 |
220 | 26.2 |
230 | 27.8 |
240 | 29.5 |
250 | 31.1 |
260 | 32.8 |
270 | 34.6 |
280 | 36.3 |
290 | 38.0 |
300 | 39.7 |
310 | 41.4 |
320 | 43.2 |
330 | 45.0 |
340 | 46.9 |
350 | 48.8 |
360 | 50.7 |
370 | 52.7 |
380 | 54.7 |
390 | 56.8 |
400 | 58.8 |
410 | 60.9 |
420 | 62.9 |
430 | 65.0 |
440 | 67.0 |
450 | 69.1 |
460 | 71.1 |
470 | 73.1 |
480 | 75.1 |
490 | 77.1 |
500 | 79.0 |
510 | 80.9 |
520 | 82.7 |
530 | 84.5 |
540 | 86.3 |
550 | 88.0 |
560 | 89.6 |
570 | 91.1 |
580 | 92.6 |
590 | 94.1 |
600 | 95.5 |
610 | 96.9 |
620 | 98.3 |
630 | 99.6 |
640 | 100.9 |
650 | 102.1 |
660 | 103.3 |
670 | 104.4 |
680 | 105.5 |
690 | 106.6 |
700 | 107.7 |
710 | 108.7 |
720 | 109.7 |
730 | 110.7 |
740 | 111.7 |
750 | 112.6 |
760 | 113.5 |
770 | 114.4 |
780 | 115.3 |
790 | 116.1 |
800 | 117.0 |
810 | 117.8 |
820 | 118.6 |
830 | 119.3 |
840 | 120.1 |
850 | 120.7 |
860 | 121.4 |
870 | 122.1 |
880 | 122.7 |
890 | 123.4 |
900 | 124.0 |
910 | 124.6 |
920 | 125.2 |
930 | 125.7 |
940 | 126.2 |
950 | 126.7 |
960 | 127.2 |
970 | 127.7 |
980 | 128.1 |
990 | 128.6 |
1,000 | 129.0 |
1,010 | 129.4 |
1,020 | 129.9 |
1,030 | 130.3 |
1,040 | 130.7 |
1,050 | 131.0 |
1,060 | 131.4 |
1,070 | 131.7 |
1,080 | 132.0 |
1,090 | 132.3 |
1,100 | 132.6 |
1,110 | 132.9 |
1,120 | 133.2 |
1,130 | 133.5 |
1,140 | 133.8 |
1,150 | 134.0 |
1,160 | 134.3 |
1,170 | 134.5 |
1,180 | 134.7 |
1,190 | 135.0 |
1,200 | 135.2 |
1,200 2 |
1 Freeboards at intermediate lengths of vessels shall be obtained by linear interpolation.
2 Vessels above 1,200 feet in length shall be dealt with by the Commandant.
(b) Type “B” vessels. (1) The tabular freeboard for Type “B” vessels shall be determined from table 42.20-15(b)(1):
Table 42.20-15(
Length of vessel (feet) | Freeboard 1 (inches) |
---|---|
80 | 8.0 |
90 | 8.9 |
100 | 9.8 |
110 | 10.8 |
120 | 11.9 |
130 | 13.0 |
140 | 14.2 |
150 | 15.5 |
160 | 16.9 |
170 | 18.3 |
180 | 19.8 |
190 | 21.3 |
200 | 22.9 |
210 | 24.7 |
220 | 26.6 |
230 | 28.5 |
240 | 30.4 |
250 | 32.4 |
260 | 34.4 |
270 | 36.5 |
280 | 38.7 |
290 | 41.0 |
300 | 43.3 |
310 | 45.7 |
320 | 48.2 |
330 | 50.7 |
340 | 53.2 |
350 | 55.7 |
360 | 58.2 |
370 | 60.7 |
380 | 63.2 |
390 | 65.7 |
400 | 68.2 |
410 | 70.7 |
420 | 73.2 |
430 | 75.7 |
440 | 78.2 |
450 | 80.7 |
460 | 83.1 |
470 | 85.6 |
480 | 88.1 |
490 | 90.6 |
500 | 93.1 |
510 | 95.6 |
520 | 98.1 |
530 | 100.6 |
540 | 103.0 |
550 | 105.4 |
560 | 107.7 |
570 | 110.0 |
580 | 112.3 |
590 | 114.6 |
600 | 116.8 |
610 | 119.0 |
620 | 121.1 |
630 | 123.2 |
640 | 125.3 |
650 | 127.3 |
660 | 129.3 |
670 | 131.3 |
680 | 133.3 |
690 | 135.3 |
700 | 137.1 |
710 | 139.0 |
720 | 140.9 |
730 | 142.7 |
740 | 144.5 |
750 | 146.3 |
760 | 148.1 |
770 | 149.8 |
780 | 151.5 |
790 | 153.2 |
800 | 154.8 |
810 | 156.4 |
820 | 158.0 |
830 | 159.6 |
840 | 161.2 |
850 | 162.8 |
860 | 164.3 |
870 | 165.9 |
880 | 167.4 |
890 | 168.9 |
900 | 170.4 |
910 | 171.8 |
920 | 173.3 |
930 | 174.7 |
940 | 176.1 |
950 | 177.5 |
960 | 178.9 |
970 | 180.3 |
980 | 181.7 |
990 | 183.1 |
1,000 | 184.4 |
1,010 | 185.8 |
1,020 | 187.2 |
1,030 | 188.5 |
1,040 | 189.8 |
1,050 | 191.0 |
1,060 | 192.3 |
1,070 | 193.5 |
1,080 | 194.8 |
1,090 | 196.1 |
1,100 | 197.3 |
1,110 | 198.6 |
1,120 | 199.9 |
1,130 | 201.2 |
1,140 | 202.3 |
1,150 | 203.5 |
1,160 | 204.6 |
1,170 | 205.8 |
1,180 | 206.9 |
1,190 | 208.1 |
1,200 | 209.3 |
1,200 2 |
1 Freeboards at intermediate lengths of vessel shall be obtained by linear interpolation.
2 Vessels above 1,200 feet in length shall be dealt with by the Commandant.
§ 42.20-20 Correction to the freeboard for vessels under 328 feet in length.
(a) The tabular freeboard for a Type “B” vessel of between 79 feet and 328 feet in length having enclosed superstructures with an effective length of up to 35 percent of the length of the vessel shall be increased by:
§ 42.20-25 Correction for block coefficient.
If the block coefficient (Cb) exceeds 0.68, the tabular freeboard specified in § 42.20-15 as modified, if applicable, by §§ 42.20-5 (b) and (d), and 42.20-20(a) must be multiplied by the factor (Cb + 0.68)/1.36.
§ 42.20-30 Correction for depth.
(a) Where D exceeds L
(b) Where D is less than L/15 no reduction shall be made except in a vessel with an enclosed superstructure covering at least 0.6L amidships, with a complete trunk, or combination of detached enclosed superstructures and trunks which extend all fore and aft, where the freeboard shall be reduced at the rate prescribed in paragraph (a) of this section.
(c) Where the height of superstructure or trunk is less than the standard height, the reduction shall be in the ratio of the actual to the standard height as defined in § 42.20-40.
§ 42.20-35 Correction for position of deck line.
(a) Where the actual depth to the upper edge of the deck line is greater or less than D, the difference between the depths shall be added to or deducted from the freeboard.
§ 42.20-40 Standard height of superstructure.
(a) The standard height of a superstructure shall be as given in table 42.20-40(a):
Table 42.20-40(
1
Length ( | Raised quarter deck | All other super structures |
---|---|---|
98.5 or less | 3.0 | 5.9 |
246 | 3.9 | 5.9 |
410 or more | 5.9 | 7.5 |
1 The standard heights at intermediate lengths of the vessel shall be obtained by linear interpolation.
§ 42.20-45 Length of superstructure.
(a) Except as provided in paragraph (b) of this section, the length of a superstructure (S) shall be the mean length of the parts of the superstructure which lie within the length (L).
(b) Where the end bulkhead of an enclosed superstructure extends in a fair convex curve beyond its intersection with the superstructure sides, the length of the superstructure may be increased on the basis of an equivalent plane bulkhead. This increase shall be two-thirds of the fore and aft extent of curvature. The maximum curvature which may be taken into account in determining this increase is one-half the breadth of the superstructure at the point of intersection of the curved end of the superstructure with its side.
§ 42.20-50 Effective length of superstructure.
(a) Except as provided for in paragraph (b) of this section the effective length (E) of an enclosed superstructure of standard height shall be its length.
(b) In all cases where an enclosed superstructure of standard height is set in from the sides of the vessel as permitted in § 42.13-15(j), the effective length shall be the length modified by the ratio of b/Bs,
(1) Where a superstructure is set in for a part of its length, this modification shall be applied only to the set in part.
(c) Where the height of an enclosed superstructure is less than the standard height, the effective length shall be its length reduced in the ratio of the actual height to the standard height. Where the height exceeds the standard, no increase shall be made to the effective length of the superstructure.
(d) The effective length of a raised quarter deck if fitted with an intact front bulkhead, shall be its length up to a maximum of 0.6L. Where the bulkhead is not intact, the raised quarter deck shall be treated as a poop of less than standard height.
(e) Superstructures which are not enclosed shall have no effective length.
§ 42.20-55 Trunks.
(a) A trunk or similar structure which does not extend to the sides of the vessel shall be regarded as efficient on the following conditions:
(1) The trunk is at least as strong as a superstructure;
(2) The hatchways are in the trunk deck, and the hatchway coamings and covers comply with the requirements of §§ 42.15-15 to 42.15-30, inclusive, and the width of the trunk deck stringer provides a satisfactory gangway and sufficient lateral stiffness; however, small access openings with watertight covers may be permitted in the freeboard deck;
(3) A permanent working platform fore and aft fitted with guard rails is provided by the trunk deck, or by detached trunks connected to superstructures by efficient permanent gangways;
(4) Ventilators are protected by the trunk by watertight covers or by other equivalent means;
(5) Open rails are fitted on the weather parts of the freeboard deck in way of the trunk for at least half their length;
(6) The machinery casings are protected by the trunk, by a superstructure of at least standard height, or by a deckhouse of the same height and of equivalent strength;
(7) The breadth of the trunk is at least 60 percent of the breadth of the vessel; and,
(8) Where there is no superstructure, the length of the trunk is at least 0.6L.
(b) The full length of an efficient trunk reduced in the ratio of its mean breadth to B shall be its effective length.
(c) The standard height of a trunk is the standard height of a superstructure other than a raised quarter deck.
(d) Where the height of a trunk is less than the standard height, its effective length shall be reduced in the ratio of the actual to the standard height. Where the height of hatchway coamings on the trunk deck is less than that required under § 42.15-25(a), a reduction from the actual height of trunk shall be made which corresponds to the difference between the actual and required height of coaming.
§ 42.20-60 Deduction for superstructures and trunks.
(a) Where the effective length of superstructures and trunks is 1.0L, the deduction from the freeboard shall be 14 inches at 79 feet length of vessel, 34 inches at 279 feet length, and 42 inches at 400 feet length and above; deductions at intermediate lengths shall be obtained by linear interpolation.
(b) Where the total effective length of superstructures and trunks is less than 1.0L the deduction shall be a percentage obtained from table 42.20-60(b)(1) or table 42.20-60(b)(2):
Table 42.20-60(
Total effective length of superstructures and trunks | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
0 | 0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | 1.0 | |
Percentage of deduction for all types of superstructures 1 | 0 | 7 | 14 | 21 | 31 | 41 | 52 | 63 | 75.3 | 87.7 | 100 |
1 Percentages at intermediate lengths of superstructures and trunks shall be obtained by linear interpolation.
Table 42.20-60(
[
1]
Total effective length of superstructures and trunks | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
Line | 0 | 0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | 1.0 | |
Vessels with forecastle and without detached bridge | I | 0 | 5 | 10 | 15 | 23.5 | 32 | 46 | 63 | 75.3 | 87.7 | 100 |
Vessels with forecastle and detached bridge | II | 0 | 6.3 | 12.7 | 19 | 27.5 | 36 | 46 | 63 | 75.3 | 87.7 | 100 |
1 Percentages at intermediate lengths of superstructures and trunks shall be obtained by linear interpolation.
(c) For vessels of Type “B”:
(1) Where the effective length of a bridge is less than 0.2L, the percentages shall be obtained by linear interpolation between lines I and II;
(2) Where the effective length of a forecastle is more than 0.4L, the percentages shall be obtained from line II; and,
(3) Where the effective length of a forecastle is less than 0.07L, the percentages in table 42.20-60(b)(2) of this paragraph shall be reduced by:
§ 42.20-65 Sheer.
(a) General. (1) The sheer shall be measured from the deck at side to a line of reference drawn parallel to the keel through the sheer line amidships.
(2) In vessels designed with a rake of keel, the sheer shall be measured in relation to a reference line drawn parallel to the design load waterline.
(3) In flush deck vessels and in vessels with detached superstructures the sheer shall be measured at the freeboard deck.
(4) In vessels with topsides of unusual form in which there is a step or break in the topsides, the sheer shall be considered in relation to the equivalent depth amidships.
(5) In vessels with a superstructure of standard height which extends over the whole length of the freeboard deck, the sheer shall be measured at the superstructure deck. Where the height exceeds the standard the least difference (Z) between the actual and standard heights shall be added to each end ordinate. Similarly, the intermediate ordinates at distances of
(6) Where the deck of an enclosed superstructure has at least the same sheer as the exposed freeboard deck, the sheer of the enclosed portion of the freeboard deck shall not be taken into account.
(7) Where an enclosed poop or forecastle is of standard height with greater sheer than that of the freeboard deck, or is of more than standard height, an addition to the sheer of the freeboard deck shall be made as provided in paragraph (c)(4) of this section.
(b) Standard sheer profile. (1) The ordinates of the standard sheer profile are given in table 42.20-65(b)(1):
Table 42.20-65(
[Where
Station | Ordinate (in inches) | Ordinate (in inches) | Factor | |
---|---|---|---|---|
After half | After Perpendicular | 0.1 | 1 | |
0.0444 | 3 | |||
0.0111 | 3 | |||
Amidships | 0 | 1 | ||
Forward half | Amidships | 0 | 1 | |
0.0222 | 3 | |||
0.0888 | 3 | |||
Forward Perpendicular | 0.2 | 1 |
(c) Measurement of variation from standard sheer profile. (1) Where the sheer profile differs from the standard, the four ordinates of each profile in the forward or after half shall be multiplied by the appropriate factors given in the table of ordinates. The difference between the sums of the respective products and those of the standard divided by 8 measures the deficiency or excess of sheer in the forward or after half. The arithmetical mean of the excess or deficiency in the forward and after halves measures the excess or deficiency of sheer.
(2) Where the after half of the sheer has an excess and the forward half of the sheer has a deficiency, no credit shall be allowed for the part in excess and deficiency only shall be measured.
(3) Where the forward half of the sheer profile exceeds the standard, and the after portion of the sheer profile is not less than 75 percent of the standard, credit shall be allowed for the part in excess; where the after part is less than 50 percent of the standard, no credit shall be given for the excess sheer forward. Where the after sheer is between 50 percent and 75 percent of the standard, intermediate allowances may be granted for excess sheer forward.
(4) Where sheer credit is given for a poop or forecastle, the following formula shall be used:
(i) The formula in this paragraph (c)(4) of this section provides a curve in the form of a parabola tangent to the actual sheer curve at the freeboard deck and intersecting the end ordinate at a point below the superstructure deck a distance equal to the standard height of a superstructure. The superstructure deck shall not be less than standard height above this curve at any point. This curve shall be used in determining the sheer profile for forward and after halves of the vessel.
(d) Correction for variations from standard sheer profile. (1) The correction for sheer shall be the deficiency or excess of sheer (see paragraphs (c) (1) to (4) inclusive of this section) multiplied by:
(e) Addition for deficiency in sheer. (1) Where the sheer is less than the standard, the correction for deficiency in sheer (see paragraph (d)(1) of this section) shall be added to the freeboard.
(f) Deduction for excess sheer. (1) In vessels where an enclosed superstructure covers 0.1L before and 0.1L abaft amidships, the correction for excess of sheer as calculated under the provisions of paragraph (d)(1) of this section shall be deducted from the freeboard; in vessels where no enclosed superstructure covers amidships, no deduction shall be made from the freeboard; where an enclosed superstructure covers less than 0.1L before and 0.1L abaft amidships, the deduction shall be obtained by linear interpolation. The maximum deduction for excess sheer shall be at the rate of 1
§ 42.20-70 Minimum bow height.
(a) The bow height defined as the vertical distance at the forward perpendicular between the waterline corresponding to the assigned summer freeboard and the designed trim and the top of the exposed deck at side shall be not less than:
(1) For vessels below 820 feet in length,
(2) For vessels of 820 feet and above in length,
(b) Where the bow height required in paragraph (a) of this section is obtained by sheer, the sheer shall extend for at least 15 percent of the length of the vessel measured from the forward perpendicular. Where it is obtained by fitting a superstructure, such superstructure shall extend from the stem to a point at least 0.07L abaft the forward perpendicular, and it shall comply with the following requirements:
(1) For vessels not over 328 feet in length it shall be enclosed as defined in § 42.13-15(j); and,
(2) For vessels over 328 feet in length it need not comply with § 42.13-15(j) but shall be fitted with closing appliances to the satisfaction of the assigning authority.
(c) Vessels which, to suit exceptional operational requirements, cannot meet the requirements of paragraphs (a) and (b) of this section may be given special consideration by the assigning authority.
§ 42.20-75 Minimum freeboards.
(a) Summer freeboard. (1) The minimum freeboard in summer must be the freeboard derived from the tables in § 42.20-15 as modified by the corrections in §§ 42.20-3 and 42.20-5, as applicable, and §§ 42.20-20, 42.20-25, 42.20-30, 42.20-35, 42.20-60, 42.20-65 and, if applicable, § 42.20-70.
(2) The freeboard in salt water, as calculated in accordance with paragraph (a)(1) of this section, but without the correction for deck line, as provided by § 42.20-35, shall not be less than 2 inches. For vessels having in position 1 hatchways with covers which do not comply with the requirements of §§ 42.15-25(d)(1), 42.15-30, or 42.15-80, the freeboard shall be not less than 6 inches.
(b) Tropical freeboard. (1) The minimum tropical freeboard shall be the freeboard obtained by a deduction from the summer freeboard of one forty-eighth of the summer draft measured from the top of the keel to the center of the ring of the load line mark.
(2) The freeboard in salt water, as calculated in accordance with paragraph (b)(1) of this section, but without the correction for deck line, as provided by § 42.20-35, shall not be less than 2 inches. For vessels having in position 1 hatchways with covers which do not comply with the requirements of § 42.15-25(d)(1), § 42.15-30, or § 42.15-80, the freeboard shall be not less than 6 inches.
(c) Winter freeboard. (1) The minimum winter freeboard shall be the freeboard obtained by an addition to the summer freeboard of one forty-eighth of summer draft, measured from the top of the keel to the center of the ring of the load line mark.
(d) Winter North Atlantic freeboard. (1) The minimum freeboard for vessels of not more than 328 feet in length which enter any part of the North Atlantic defined in § 42.30-35 during the winter seasonal period shall be the winter freeboard plus 2 inches. For other vessels the winter North Atlantic freeboard shall be the winter freeboard.
(e) Fresh water freeboard. (1) The minimum freeboard in fresh water of unit density shall be obtained by deducting from the minimum freeboard in salt water:
(2) Where the displacement at the summer load waterline cannot be certified, the deduction shall be one forty-eighth of summer draft, measured from the top of the keel to the center of the ring of the load line mark.
Subpart 42.25—Special Requirements for Vessels Assigned Timber Freeboards
§ 42.25-1 Application of this subpart.
(a) The provisions of this subpart 42.25 apply only to vessels to which timber load lines are assigned.
§ 42.25-5 Definitions of terms used in this subpart.
(a) Timber deck cargo. The term “timber deck cargo” means a cargo of timber carried on an uncovered part of a freeboard or superstructure deck. The term does not include wood pulp or similar cargo.
(b) Timber load line. A timber deck cargo may be regarded as giving a vessel a certain additional buoyancy and a greater degree of protection against the sea. For that reason, vessels carrying a timber deck cargo may be granted a reduction of freeboard calculated according to the provisions of § 42.25-20 and marked on the vessel’s side in accordance with the provisions of § 42.13-30(c) and (d). However, in order that such special freeboard may be granted and used, the timber deck cargo shall comply with certain conditions which are laid down in § 42.25-15, and the vessel itself shall also comply with certain conditions relating to its construction which are set out in § 42.25-10.
§ 42.25-10 Construction of vessel.
(a) Superstructure. (1) Vessels, shall have a forecastle of at least standard height and a length of at least 0.07L. In addition, if the vessel is less than 328 feet in length, a poop of at least standard height, or a raised quarter deck with either a deckhouse or a strong steel hood of at least the same total height shall be fitted aft.
(b) Double bottom tanks. (1) Double bottom tanks where fitted within the midship half length of the vessel shall have adequate watertight longitudinal subdivision.
(c) Bulwarks. (1) The vessel shall be fitted either with permanent bulwarks at least 39
§ 42.25-15 Stowage.
(a) General. (1) Openings in the weather deck over which cargo is stowed shall be securely closed and battened down. The ventilators shall be efficiently protected.
(2) Timber deck cargo shall extend over at least the entire available length which is the total length of the well or wells between superstructures. Where there is no limiting superstructure at the after end, the timber shall extend at least to the after end of the aftermost hatchway. The timber shall be stowed as solidly as possible, to at least the standard height of a superstructure other than a raised quarter deck.
(3) On a vessel within a seasonal winter zone in winter, the height of the deck cargo above the weather deck shall not exceed one-third of the extreme breadth of the vessel.
(4) The timber deck cargo shall be compactly stowed, lashed, and secured. It shall not interfere in any way with the navigation and necessary work of the vessel.
(b) Upright. (1) Uprights, when required by the nature of the timber, shall be of adequate strength considering the breadth of the vessel; the spacing shall be suitable for the length and character of timber carried, but shall not exceed 9.8 feet. Strong angles or metal sockets or equally efficient means shall be provided for securing the uprights.
(c) Lashings. (1) Timber deck cargo shall be efficiently secured throughout its length by independent overall lashings spaced not more than 9.8 feet apart. Eye plates for these lashings shall be efficiently attached to the sheer strake or to the deck stringer plate at intervals of not more than 9.8 feet. The distance from an end bulkhead of a superstructure to the first eye plate shall be not more than 6.6 feet. Eye plates and lashings shall be provided 23
(2) Lashings shall be not less than
(3) When timber is in lengths less than 11.8 feet the spacing of the lashings shall be reduced or other suitable provisions made to suit the length of timber.
(4) All fittings required for securing the lashings shall be of strength corresponding to the length of the lashings.
(d) Stability. (1) Provision shall be made for a safe margin of stability at all stages of the voyage, regard being given to additions of weight, such as those due to absorption of water and icing and to losses of weight such as those due to consumption of fuel and stores.
(e) Protection of crew, access to machinery spaces, etc. (1) In addition to the requirements of § 42.15-75(e) guardrails or life lines spaced not more than 13 inches apart vertically shall be provided on each side of the deck cargo to a height of at least 39
(f) Steering arrangements. (1) Steering arrangements shall be effectively protected from damage by cargo and, as far as practicable, shall be accessible. Efficient provision, shall be made for steering in the event of a breakdown in the main steering arrangements.
§ 42.25-20 Computation for freeboard.
(a) The minimum summer freeboards must be computed in accordance with §§ 42.20-5 (a) and (b), 42.20-13, 42.20-15, 42.20-20, 42.20-25, 42.20-30, 42.20-35, 42.20-60, and 42.20-65, except that § 42.20-60 is modified by substituting the percentages in table 42.25-20(a) for those given in § 42.20-60:
Table 42.25-20(
[Total Effective Length of Superstructure]
0 | 0.1 | 0.2 | 0.3 | 0.4 | 0.5 | 0.6 | 0.7 | 0.8 | 0.9 | 1.0 | |
---|---|---|---|---|---|---|---|---|---|---|---|
Percentage of deduction for all types of superstructure 1 | 20 | 31 | 42 | 53 | 64 | 70 | 76 | 82 | 88 | 94 | 100 |
1 Percentages at intermediate lengths of superstructures shall be obtained by linear interpolation.
(b) The winter timber freeboard shall be obtained by adding to the summer timber freeboard one thirty-sixth of the molded summer timber draft.
(c) The winter North Atlantic timber freeboard shall be the same as the winter North Atlantic freeboard prescribed in § 42.20-75(d)(1).
(d) The tropical timber freeboard shall be obtained by deducting from the summer timber freeboard one forty-eighth of the molded summer timber draft.
(e) The fresh water timber freeboard shall be computed in accordance with § 42.20-75(e) (1) or (2) based on the summer timber load waterline.
Subpart 42.30—Zones, Areas, and Seasonal Periods
§ 42.30-1 Basis.
(a) The zones and areas in this subpart are, in general, based on the following criteria:
(1) Summer: not more than 10 percent winds of force 8 Beaufort (34 knots) or more.
(2) Tropical: not more than 1 percent winds of force 8 Beaufort (34 knots) or more. Not more than one tropical storm in 10 years in an area of 5° square in any 1 separate calendar month.
(b) In certain special areas, for practical reasons, some degree of relaxation has been found acceptable.
(c) A chart is attached to the International Convention on Load Lines, 1966, which illustrates the zones and areas defined in this Convention and in this subpart.
§ 42.30-5 Northern Winter Seasonal Zones and area.
(a) North Atlantic Winter Seasonal Zones I and II. (1) The North Atlantic Winter Seasonal Zone I lies within the meridian of longitude 50° W. from the coast of Greenland to latitude 45° N.; thence the parallel of latitude 45° N. to longitude 15° W.; thence the meridian of longitude 15° W. to latitude 60° N.; thence the parallel of latitude 60° N. to the Greenwich Meridian, thence this meridian northwards.
(i) Seasonal periods:
(2) The North Atlantic Winter Seasonal Zone II lies within the meridian of longitude 68°30′ W. from the coast of the United States to latitude 40° N.; thence the rhumb line to the point latitude 36° N., longitude 73° W.; thence the parallel of latitude 36° N. to longitude 25° W.; and thence the rhumb line to Cape Torinana. Excluded from this zone are the North Atlantic Winter Seasonal Zone I and the Baltic Sea bounded by the parallel of the latitude of The Skaw in the Skagerrak.
(i) Seasonal periods:
(b) North Atlantic Winter Seasonal Area. (1) The boundary of the North Atlantic Winter Seasonal Area is the meridian of longitude 68°30′ W. from the coast of the United States to latitude 40° N.; thence the rhumb line to the southernmost intersection of the meridian of longitude 61° W. with the coast of Canada; and thence the east coasts of Canada and the United States.
(i) Seasonal periods:
(a) For vessels over 328 feet in length:
(b) For vessels of 328 feet and under in length:
(c) North Pacific Winter Seasonal Zone. The southern boundary of the North Pacific Winter Seasonal Zone is the parallel of latitude 50° N. from the east coast of the Union of Soviet Socialist Republics, to the west coast of Sakhalin; thence the west coast of Sakhalin to the southern extremity of Cape Kril’on: thence the rhumb line to Wakkanai, Hokkaido, Japan; thence the east and south coasts of Hokkaido to longitude 145° E., thence the meridian of longitude 145° E. to latitude 35° N., thence the parallel of latitude 35° N. to longitude 150° W. and thence the rhumb line to the southern extremity of Dall Island, Alaska.
(1) Seasonal periods:
§ 42.30-10 Southern Winter Seasonal Zone.
(a) The northern boundary of the Southern Winter Seasonal Zone is the rhumb line from the east coast of the American continent at Cape Tres Puntas to the point latitude 34° S., longitude 50° W.; thence the parallel of latitude 34° S. to longitude 17° E.; thence the rhumb line to the point latitude 35°10′ S., longitude 20° E.; thence the rhumb line to the point latitude 34° S. longitude 28° E.; thence along the rhumb line to the point latitude 35°30′ S., longitude 118° E.; thence the rhumb line to Cape Grim on the northwest coast of Tasmania; thence along the north and east coasts of Tasmania to the southernmost point of Bruny Island; thence the rhumb line to Black Rock Point on Stewart Island; thence the rhumb line to the point latitude 47° S., longitude 170° E.; thence along the rhumb line to the point latitude 33° S., longitude 170° W.; and thence the parallel of latitude 33° S. to the west coast of the American continent.
(1) Valparaiso is to be considered as being on the boundary line of the Summer and the Winter Seasonal Zones.
(2) Seasonal periods:
§ 42.30-15 Tropical Zone.
(a) Northern boundary of the Tropical Zone. The northern boundary of the Tropical Zone is the parallel of latitude 13° N. from the east coast of the American continent to longitude 60° W.; thence the rhumb line to a point in latitude 10° N., longitude 58° W.; thence the parallel of latitude 10° N. to longitude 20° W.; thence the meridian of longitude 20° W. to latitude 30° N.; thence the parallel of latitude 30° N. to the west coast of Africa; from the east coast of Africa the parallel of latitude 8° N. to longitude 70° E.; thence the meridian of longitude 70° E. to latitude 13° N.; thence the parallel of latitude 13° N. to the west coast of India; thence around the south coast of India to latitude 10°30′ N. on the east coast of India; thence the rhumb line to a point in latitude 9° N., longitude 82° E.; thence the meridian of longitude 82° E. to latitude 8° N.; thence the parallel of latitude 8° N. to the west coast of Malaysia; thence the coast of Southeast Asia to the east coast of Vietnam at latitude 10° N.; thence the parallel of latitude 10° N. to longitude 145° E.; thence the meridian of longitude 145° E. to latitude 13° N.; and thence the parallel of latitude 13° N. to the west coast of the American continent.
(1) Saigon is to be considered as being on the boundary line of the Tropical Zone and the Seasonal Tropical Area.
(b) Southern boundary of the Tropical Zone. The southern boundary of the Tropical Zone is the rhumb line from the Port of Santos, Brazil, to the point where the meridian of longitude 40° W. intersects the Tropic of Capricorn; thence the Tropic of Capricorn to the west coast of Africa; from the east coast of Africa the parallel of latitude 20° S. to the west coast of Madagascar; thence the west and north coasts of Madagascar to longitude 50° E.; thence the meridian of longitude 50° E. to latitude 10° S.; thence the parallel of latitude 10° S. to longitude 98° E.; thence the rhumb line to Port Darwin, Australia; thence the coasts of Australia and Wessel Island eastwards to Cape Wessel; thence the parallel of latitude 11° S. to the west side of Cape York; from the east side of Cape York the parallel of latitude 11° S. to longitude 150° W.; thence the rhumb line to the point latitude 26° S., longitude 75° W.; and thence the rhumb line to the west coast of the American continent at latitude 30° S.
(1) Coquimbo and Santos are to be considered as being on the boundary line of the Tropical and Summer Zones.
(c) Areas to be included in the Tropical Zone. The following areas are to be treated as included in the Tropical Zone:
(1) The Suez Canal, the Red Sea, and the Gulf of Aden, from Port Said to the meridian of longitude 45° E.
(i) Aden and Berbera are to be considered as being on the boundary line of the Tropical Zone and the Seasonal Tropical Area.
(2) The Persian Gulf of the meridian of longitude 59° E.
(3) The area bounded by the parallel of latitude 22° S. from the east coast of Australia to the Great Barrier Reef, thence the Great Barrier Reef to latitude 11° S. The northern boundary of the area is the southern boundary of the Tropical Zone.
§ 42.30-20 Seasonal Tropical Areas.
The following are Seasonal Tropical Areas:
(a) In the North Atlantic. It is an area bounded on the north by the rhumb line from Cape Catoche, Yucatan, to Cape San Antonio, Cuba, the north coast of Cuba to latitude 20° N., thence the parallel of latitude 20° N. to longitude 20° W.; on the west by the coast of the American continent; on the south and east by the northern boundary of the Tropical Zone.
(1) Seasonal periods:
(b) In the Arabian Sea. An area bounded on the west by the coast of Africa, the meridian of longitude 45° E. in the Gulf of Aden, the coast of South Arabia and the meridian of longitude 59° E. in the Gulf of Oman; on the north and east by the coasts of Pakistan and India; on the south by the northern boundary of the Tropical Zone.
(1) Seasonal periods:
(c) In the Bay of Bengal. The Bay of Bengal north of the northern boundary of the Tropical Zone.
(1) Seasonal periods:
(d) In the South Indian Ocean. (1) An area bounded on the north and west by the southern boundary of the Tropical Zone and the east coast of Madagascar; on the south by the parallel of latitude 20° S.; on the east by the rhumb line from a point in latitude 20° S., longitude 50° E., to a point in latitude 15° S., longitude 51°30′ E., and thence by the meridian of longitude 51°30′ E. to latitude 10° S.
(i) Seasonal periods:
(2) An area bounded on the north by the southern boundary of the Tropical Zone; on the east by the coast of Australia; on the south by the parallel of latitude 15° S. from longitude 51°30′ E., to longitude 120° E. and thence the meridian of longitude 120° E. to the coast of Australia; on the west by the meridian of longitude 51°30′ E.
(i) Seasonal periods:
(e) In the China Sea. An area bounded on the west and north by the coasts of Vietnam and China from latitude 10° N. to Hong Kong; on the east by the rhumb line from Hong Kong to the Port of Sual (Luzon Island), and the west coasts of the Islands of Luzon, Samar, and Leyte to latitude 10° N.; on the south by the parallel of latitude 10° N.
(1) Hong Kong and Sual are to be considered as being on the boundary of the Seasonal Tropical Area and Summer Zone.
(2) Seasonal periods:
(f) In the North Pacific. (1) An area bounded on the north by the parallel of latitude 25° N.; on the west by the meridian of longitude 160° E.; on the south by the parallel of latitude 13° N.; on the east by the meridian of longitude 130° W.
(i) Seasonal periods:
(2) An area bounded on the north and east by the west coast of the American continent; on the west by the meridian of longitude 123° W. from the coast of the American continent to latitude 33° N., longitude 123° W.; to the point latitude 13° N., longitude 105° W.; on the south by the parallel of latitude 13° N.
(i) Seasonal periods:
(g) In the South Pacific. (1) The Gulf of Carpentaria south of latitude 11° S.
(i) Seasonal periods:
(2) An area bounded on the north and east by the southern boundary of the Tropical Zone; on the south by the Tropic of Capricorn from the east coast of Australia to longitude 150° W.; thence by the meridian of longitude 150° W. to latitude 20° S. and thence by the parallel of latitude 20° S. to the point where it intersects the southern boundary of the Tropical Zone; on the west by the boundaries of the area within the Great Barrier Reef included in the Tropical Zone, and by the east coast of Australia.
(i) Seasonal periods:
§ 42.30-25 Summer Zones.
(a) The remaining areas constitute the Summer Zones.
(1) However, for vessels of 328 feet and under in length, the area bounded on the north and west by the east coast of the United States; on the east by the meridian of longitude 68°30′ W. from the coast of the United States to latitude 40° N. and thence by the rhumb line to the point latitude 36° N., longitude 73° W.; on the south by the parallel of latitude 36° N.; is a Winter Seasonal Area.
(i) Seasonal periods:
§ 42.30-30 Enclosed seas.
(a) Baltic Sea. This sea bounded by the parallel of latitude of The Skaw in the Skagerrak is included in the Summer Zones.
(1) However, for vessels of 328 feet and under in length, it is a Winter Seasonal Area.
(i) Seasonal periods:
(b) Black Sea. This sea is included in the Summer Zones.
(1) However, for vessels of 328 feet and under in length, the area north of latitude 44° N. is a Winter Seasonal Area.
(i) Seasonal periods:
(c) Mediterranean. This sea is included in the Summer Zones.
(1) However, for vessels of 328 feet and under in length, the area bounded on the north and west by the coasts of France and Spain and the meridian of longitude 3° E. from the coast of Spain to latitude 40° N.; on the south by the parallel of latitude 40° N. from longitude 3° E. to the west coast of Sardinia; on the east by the west and north coasts of Sardinia from latitude 40° N. to longitude 9° E., thence by the meridian of longitude 9° E. to the south coast of Corsica, thence by the west and north coasts of Corsica to longitude 9° E. and thence by the rhumb line to Cape Sicie; is a Winter Seasonal Area.
(i) Seasonal periods:
(d) Sea of Japan. This sea south of the parallel of latitude 50° N. is included in the Summer Zones.
(1) However, for vessels of 382 feet and under in length, the area between the parallel of latitude 50° N. and the rhumb line from the east coast of Korea at latitude 38° N. to the west coast of Hokkaido, Japan, at latitude 43°12′ N., is a Winter Seasonal Area.
(i) Seasonal periods:
§ 42.30-35 The Winter North Atlantic Load Line.
(a) The part of the North Atlantic referred to in § 42.20-75(d)(1) comprises:
(1) That part of the North Atlantic Winter Seasonal Zone II which lies between the meridians of 15° W. and 50° W.; and
(2) The whole of the North Atlantic Winter Seasonal Zone I, the Shetland Islands to be considered as being on the boundary.
Subpart 42.50—Load Line Certificates—Model Forms
§ 42.50-1 General.
(a) The provisions of this subpart set forth the requirements for the text of the various load line certificates issued to vessels complying with the applicable requirements in this part. See §§ 42.07-35 and 42.07-40 for requirements regarding load line assigning and issuing authorities. See § 42.07-45 for requirements regarding load line certificates, their text and arrangement.
(b) The 1966 international load line certificate and exemption certificate shall be the same as set forth in this subpart in the model Forms A1, A2, A3, and E1, except for the following authorized variations which shall also apply to model Forms B, C1, C2, and C3:
(1) As indicated in § 42.13-30, the freeboards and load line marks which are not applicable to a specific vessel need not be entered on the certificate issued.
(2) The provisions of Note 3 on the front of the certificate forms (other than Model E1) may be changed to correctly describe the situation applicable to the vessel concerning information and instructions furnished the master about loading and ballasting the vessel to provide a guide as to stability under various conditions and as to avoid unacceptable stresses in the vessel’s structure.
(c) In the load line certificate the assigning and issuing authority shall set forth its full official designation; i.e., its legal name, address of home office, and reference to the authorization from the Commandant where an assigning and issuing authority other than the American Bureau of Shipping is designated.
§ 42.50-5 International load line certificates.
(a) The various forms of certificates certifying to the correctness of the load line marks assigned under the regulations in this subchapter and/or certain exemptions therefrom for U.S.-flag vessels engaged in foreign voyages, or engaged in coastwise or intercoastal voyages (provided such vessels qualify to engage in foreign voyages without restriction), are A1, A2, A3, and E1. The detailed application of these forms is as specified in § 42.07-45 (e), (f), and (h).
(b) The text and arrangement of the printed portions of Form A1 (printed front and back) are as follows:
(Official seal of issuing authority.)
(Certificate No. ______)
Issued under the provisions of the International Convention on Load Lines, 1966, under the authority of the Government of the United States of America, and the Commandant, U.S. Coast Guard:
By
and duly authorized for assigning purposes under the provisions of the Convention.
Name of ship | Official number or distinctive letters | Port of registry | Length ( |
---|---|---|---|
Freeboard assigned as: 1 | A new ship | Type of ship: 1 | Type “A”. |
An existing ship | Type “B”. | ||
Type “B” with reduced freeboard. | |||
Type “B” with increased freeboard. | |||
FREEBOARD FROM DECK LINE LOAD LINE | |||
Tropical | ____ (inches) | (T) | ____ (inches) above (S). |
Summer | ____ (inches) | (S) | Upper edge of line at level of center of ring. |
Winter | ____ (inches) | (W) | ____ (inches) below (S). |
Winter (North Atlantic) | ____ (inches) | (WNA) | ____ (inches) below (S). |
Allowance for fresh water for all freeboards | ____ (inches). |
The upper edge of the deck line from which these freeboards are measured is ____ inches above or below the top of the ____ deck at side; i.e., freeboard
Date of initial or periodical survey ________________
This is to certify that this ship has been surveyed and that the freeboards have been assigned and load lines shown above have been marked in accordance with the International Convention on Load Lines, 1966.
This certificate is valid until ________,
Issued at __________________ (Place of issue of certificate), ____________________, 19____ (Date of issue)
The undersigned declares that he is duly authorized by the said Government to issue this certificate.
1. When a ship departs from a port situated on a river or inland waters, deeper loading shall be permitted corresponding to the weight of fuel and all other materials required for consumption between the point of departure and the sea.
2. When a ship is in fresh water of unit density, the appropriate load line may be submerged by the amount of the fresh water allowance shown above. Where the density is other than unity, an allowance shall be made proportional to the difference between 1.025 and the actual density.
3. It is the owner’s responsibility to furnish the master with information and instructions for loading and ballasting this vessel to provide guidance as to stability of the vessel under varying conditions of service and to avoid unacceptable stresses in the vessel’s structure.
This is to certify that at an annual survey required by Article 14(1)(c) of the Convention, this ship was found to comply with the relevant provisions of the Convention.
Place | Date |
(Signature and seal of issuing authority) | |
Place | Date |
(Signature and seal of issuing authority) | |
Place | Date |
(Signature and seal of issuing authority) | |
Place | Date |
(Signature and seal of issuing authority) | |
The provisions of the Convention being fully complied with by this ship, the validity of this certificate is, in accordance with Article 19(2) of the Convention, extended until. | |
Place | Date |
(Signature and seal of issuing authority) |
4. The Winter North Atlantic Load Line applies only to vessels of 328 feet in length or less, which enter any part of the North Atlantic Ocean during the winter months as defined by the Load Line Regulations in 46 CFR 42.30-5 and 42.30-35. The periods during which the other seasonal load lines apply in different parts of the world are as stated in the Load Line Regulations in 46 CFR 42.30-5 to 42.30-30, inclusive.
5. The Load Line Certificate will be canceled by the Commandant, U.S. Coast Guard, if:
(a) The annual surveys have not been carried out within 3 months either way of each anniversary of the certificate date.
(b) The certificate is not endorsed to show that the ship has been surveyed as indicated in (a).
(c) Material alterations have been made to the hull or superstructure of the vessel, such as would necessitate the assignment of an increased freeboard.
(d) The fittings and appliances for the protection of the openings, guardrails, freeing ports, or the means of access to the crew’s quarters have not been maintained in as effective a condition as they were when the certificate was issued.
(e) The structural strength of the ship is lowered to such an extent that the ship is unsafe.
6. When this certificate has expired or has been canceled, it must be delivered to the issuing authority.
(c) The text and arrangement of the printed portion of Form A2 shall be identical with the information on the face and reverse sides of Form A1 certificate in paragraph (b) of this section except for the identification of model form, description of the “Freeboard from deck line,” the “Load Line,” and the illustration of load line marks, which shall be as follows:
FREEBOARD FROM DECK LINE | LOAD LINE | ||
---|---|---|---|
Tropical | |||
Summer | ____ (inches) | Upper edge of line at level of center of ring. | |
Winter | |||
Winter—North Atlantic | ____ (inches) | (WNA) | Upper edge of line ____ (inches) below upper edge at level of center of ring. |
Allowance for fresh water for all freeboards | ____ (inches). |
The upper edge of the deck line from which these freeboards are measured is ____ inches above or below the top of the ________ deck at side; i.e., freeboard
(d) The text and arrangement of the printed portion of Form A3 shall be identical with the information on the face and reverse sides of Form A1 certificate in paragraph (b) of this section except for the identification of model form, description of the “Freeboard from deck line,” the “Load Line,” and the illustration of load line marks, which shall be as follows:
The timber freeboards given in this certificate are applicable only when this ship carries a timber deck cargo and complies with special requirements of the Load Line Regulations regarding timber deck cargoes.
FREEBOARD FROM DECK LINE | LOAD LINE | ||
---|---|---|---|
Tropical | ____ (inches) | (T) | ____ (inches) above (S). |
Summer | ____ (inches) | (S) | Upper edge of line at level of center of ring. |
Winter | ____ (inches) | (W) | ____ (inches) below (S). |
Winter—North Atlantic | ____ (inches) | (WNA) | ____ (inches) below (S) |
Timber—tropical | ____ (inches) | (LT) | ____ (inches) above (LS). |
Timber—summer | ____ (inches) | (LS) | ____ (inches) above (S). |
Timber—winter | ____ (inches) | (LW) | ____ (inches) below (LS). |
Timber—winter—North Atlantic | ____ (inches) | (LWNA) | ____ (inches) below (LS). |
Allowance for fresh water for all freeboards other than timber | ____ (inches). | ||
Allowance for fresh water for all timber freeboards | ____ (inches). |
The upper edge of the deck line from which these freeboards are measured is ____ inches above or below the top of the ________ deck at side; i.e., freeboard
(e) The text and arrangement of the printed portions of Form E1 are as follows:
(Official seal of issuing authority.)
(Certificate No. ____)
Issued under the provisions of the International Convention on Load Lines, 1966, under the authority of the Government of the United States of America, and the Commandant U.S. Coast Guard:
and duly authorized for assigning and exemption purposes under the provisions of the Convention.
Name of ship | Official numbers of distinctive letters | Port of registry |
---|---|---|
This is to certify that the above-mentioned ship is exempted from the provisions of the 1966 Convention, under the authority conferred by Article 6(2),
The provisions of the Convention from which the ship is exempted under Article 6(2) are:
The voyage for which exemption is granted under Article 6(4) is:
Conditions, if any, on which the exemption is granted under either Article 6(2) or Article 6(4):
This certificate is valid until ________,
Issued at
The undersigned declares that he is duly authorized by the said Government to issue this certificate.
This is to certify that this ship continues to comply with the conditions under which this exemption was granted.
Place | Date |
(Signature and seal of issuing authority) | |
Place | Date |
(Signature and seal of issuing authority) | |
Place | Date |
(Signature and seal of issuing authority) | |
Place | Date |
(Signature and seal of issuing authority) |
This ship continues to comply with the conditions under which this exemption was granted and the validity of this certificate is, in accordance with Article 19(4)(a) of the Convention, extended until.
Place | Date |
(Signature and seal of issuing authority) |
§ 42.50-10 Load line certificates for nonadherent foreign flag vessels.
(a) The form of load line certificate certifying to the correctness of the load line marks assigned under the regulations in this subchapter to nonadherent foreign flag vessels as specified in § 42.07-45(e)(2) is:
(1) Form B for general use. The period of validity shall be as expressed in § 42.09-20(c).
(b) The text and arrangement of the printed portion of Form B shall be identical with the information on the face and reverse sides of Form A1 certificate in § 42.50-5(b) except for title of certificate, model form, the first paragraph, and the wording of the certificate for issuance and revalidation, which shall be as follows:
(Official seal of issuing authority.)
(Certificate No. ____)
Issued under the authority of the Commandant, U.S. Coast Guard, United States of America, under the provisions of the Load Line Act of March 2, 1929, as amended (46 U.S.C. 85-85g), and the Load Line Regulations in 46 CFR part 42:
and duly authorized for assigning purposes under the provisions of the Load Line Act of March 2, 1929, as amended.
This is to certify that this ship has been surveyed and the freeboards have been assigned and load lines shown above have been marked upon the vessel in manner and location as required by the Load Line Regulations of the Commandant, U.S. Coast Guard, in 46 CFR part 42.
This certificate remains in force until ________,
Issued at ________________________ (Place of issue of certificate), ____________________, 19____ (Date of issue)
authority]
This is to certify that the provisions of the Load Line Regulations of the Commandant, U.S. Coast Guard, are fully complied with by the condition of this ship on the dates indicated, and in each case this certificate is revalidated for a 1 year interval as follows:
(1) Until | |||
Place | Date | ||
(Signature and seal of issuing authority) | |||
(1) Until | |||
Place | Date | ||
(Signature and seal of issuing authority) | |||
(1) Until | |||
Place | Date | ||
(Signature and seal of issuing authority) | |||
(1) Until | |||
Place | Date | ||
(Signature and seal of issuing authority) |
§ 42.50-15 Coastwise load line certificates for U.S.-flag vessels.
(a) The forms of the coastwise load line certificate, other than for special service which are provided for in part 44 of this subchapter, certifying to the correctness of the load line marks assigned under the regulations in this part are C1, C2 and C3. The detailed application of these forms is as specified in § 42.07-45(e).
(b) Space shall be provided on the face of each of the coastwise load line certificates so that there may be entered thereon a record of the restrictions applicable to the vessel, if any.
(c) The text and arrangement of the printed portions of Form C1 are as follows:
(Official seal of issuing authority.)
(Certificate No. ____)
Issued under the authority of the Commandant, U.S. Coast Guard, under the provisions of the Coastwise Load Line Act, 1935, as amended (46 U.S.C. 88-88g), and the Load Line Regulations in 46 CFR part 42:
and duly authorized for assigning purposes under the provisions of this law for vessels engaging in coastwise and/or intercoastal voyages.
Name of ship | Official number or distinctive letters | Port or registry | Length (L) as defined in 46 CFR 42.13-15 |
---|---|---|---|
Freeboard assigned as: 1 | A new ship. | Type of ship: 1 | Type “A”. |
An existing ship. | Type “B”. | ||
Type “B” with reduced freeboard. | |||
Type “B” with increased freeboard. | |||
Tropical | ____ (inches) | (T) | ____ (inches) above (S). |
Summer | ____ (inches) | (S) | ____ Upper edge of line at level of center of ring. |
Winter | ____ (inches) | (W) | ____ (inches) below (S). |
Allowance for fresh water for all freeboards | ____ (inches) |
The upper edge of the deck line from which these freeboards are measured is ____ inches above or below the top of the ________ deck at side; i.e., freeboard
The following is a record of the restrictions applicable to the above named ship:
This is to certify that this ship has been surveyed and that the freeboards have been assigned and load lines shown above have been marked in accordance with the Commandant, U.S. Coast Guard, Coastwise Load Line Regulations in 46 CFR parts 42 to 46, inclusive as applicable.
This certificate remains in force until ________,
1. When a ship departs from a port situated on a river or inland waters, deeper loading shall be permitted corresponding to the weight of fuel and all other materials required for consumption between the point of departure and the sea.
2. When a ship is in fresh water of unit density the appropriate load line may be submerged by the amount of the fresh water allowance shown above. Where the density is other than unity, an allowance shall be made proportional to the difference between 1.025 and the actual density.
3. It is the owner’s responsibility to furnish the master with information and instructions for loading and ballasting this vessel to provide guidance as to stability of the vessel under varying conditions of service and to avoid unacceptable stresses in the vessel’s structure.
This is to certify that this ship has been surveyed on the dates indicated to determine in each case whether this certificate should remain in force for an additional 1 year and the survey has been completed to my satisfaction.
(1) | |||
Signature of Surveyor | Place | Date | |
(2) | |||
Signature of Surveyor | Place | Date | |
(3) | |||
Signature of Surveyor | Place | Date | |
(4) | |||
Signature of Surveyor | Place | Date |
The provisions of the Coastwise Load Line Regulations of the Commandant, U.S. Coast Guard, being fully complied with by this ship, this certificate is extended under the authority of 46 CFR 42.07-45 and 42.09-15 until.
Place | Date | |
(Name of issuing authority and signature of Surveyor) |
4. The periods and areas during which the seasonal load lines apply are as stated in the Load Line Regulations in 46 CFR subpart 42.30, as appropriate.
5. This Coastwise Load Line Certificate will be canceled by the Commandant, U.S. Coast Guard, if:
(a) The annual surveys have not been carried out within three months either way of each anniversary of the certificate date.
(b) The certificate is not endorsed to show that the ship has been surveyed as indicated in (a).
(c) Material alterations have been made to the hull or superstructure of the vessel, such as would necessitate the assignment of an increased freeboard.
(d) The fittings and appliances for the protection of the openings, guardrails, freeing ports, or the means of access to the crew’s quarters have not been maintained in as effective a condition as they were when the certificate was issued.
(e) The structural strength of the ship is lowered to such an extent that the ship is unsafe.
6. When this certificate has expired or has been canceled, it must be delivered to the issuing authority.
(d) The text and arrangement of the printed portion of Form C2 shall be identical with the information on the face and reverse sides of Form C1 certificate in paragraph (c) of this section except for the identification of model form, description of the “Freeboard from deck line”, the “Load Line”, and the illustration of load line marks, which shall be as follows:
Tropical Summer Winter | ____ (inches) ……do ……do | Upper edge of line at level center of ring. Do. |
Allowance for fresh water for all freeboards | ____ (inches). |
The upper edge of the deck line from which these freeboards are measured is ____ inches above or below the top of the ________ deck at side; i.e., freeboard
(e) The text and arrangement of the printed portion of Form C3 shall be identical with the information on the face and reverse sides of Form C1 certificate in paragraph (c) of this section except for the identification of model form, description of the “Freeboard from deck line,” the “Load Line,” and the illustration of load line marks, which shall be as follows:
The timber freeboards given in this certificate are applicable only when this ship carries a timber deck cargo and complies with the special requirements of the Load Line Regulations regarding timber deck cargoes.
Tropical | ____ (inches) | (T) | ____ (inches) above (S). |
Summer | ____ (inches) | (S) | Upper edge of line at level of center of ring. |
Winter | ____ (inches) | (W) | ____ (inches) below (S). |
Timber—tropical | ____ (inches) | (LT) | ____ (inches) above (LS). |
Timber—summer | ____ (inches) | (LS) | ____ (inches) above (S). |
Timber—winter | ____ (inches) | (LW) | ____ (inches) below (LS). |
Allowance for fresh water for all freeboards other than timber | ____ (inches). | ||
Allowance for fresh water for all timber freeboards | ____ (inches). |
The upper edge of the deck line from which these freeboards are measured is ____ inches above or below the top of the ________ deck at side; i.e., freeboard
PART 43 [RESERVED]
PART 44—SPECIAL SERVICE LIMITED DOMESTIC VOYAGES
Subpart A—Administration
§ 44.01-1 Establishment of load lines for special services.
(a) Load lines are established for steam colliers, tugs, barges, and self-propelled barges engaged in special services in conformity with regulations in this part.
(b) Load lines for steam colliers, barges, and self-propelled barges engaged on specially limited coastwise voyages as described in § 44.01-12 shall be established pursuant to the regulations in this part.
(c) Variance for tugs is not permitted.
§ 44.01-5 Administration; special service.
(a) The administrative provisions of §§ 42.01-1 to 42.11-20 inclusive of this subchapter, relating to vessels engaged in foreign and coastwise voyages, where applicable, shall apply to vessels subject to this part except as modified in paragraph (b) of this section.
(b) Application for the assignment of load lines under this part for the types of vessels described in § 44.01-1 shall be made in writing to the American Bureau of Shipping unless another society has been specifically approved by the Commandant as a load line assigning authority. In the latter case application shall be made to the society so approved. Applications shall state the following information:
(1) Name of vessel and official number.
(2) Type of vessel (steam collier, barge, or self-propelled barge).
(3) Date keel was laid.
(4) Normal sea speed of vessel.
(5) Limits of voyage for which approval is requested.
(6) Normal maximum distance offshore in course of voyage.
(7) Length of voyage in days and nautical miles.
(8) Statement of weather conditions to be expected.
(9) Cargo to be carried.
(10) Whether vessel is to be operated manned or unmanned.
§ 44.01-10 Approval by Commandant, U.S. Coast Guard, of special service.
(a) Subject to the conditions contained in this part, the Commandant, U.S. Coast Guard, has determined that load lines at variance from the position fixed by the International Convention on Load Lines, 1966, but not above the actual line of safety, may be assigned steam colliers, barges, or self-propelled barges (separately by class) for certain specifically limited coastwise voyages between ports of the continental United States or between islands of a group over which the United States has jurisdiction.
§ 44.01-11 Assignment and marking load lines; special service.
(a) The assignment and marking of special service load lines and certifications thereof shall be in accordance with this part to the satisfaction of the American Bureau of Shipping. The load line certificate shall define the voyage limits and seasonal restrictions governing the validity of the load lines.
§ 44.01-12 Voyage limits; special service.
(a) Special service load lines may be assigned for operation not more than a specified limited distance offshore which shall not exceed 20 nautical miles. The offshore distance shall be measured from the coastline except where a line of inland waters has been otherwise established.
(b) For continental United States ports, special service load lines may be issued for operation between but not to exceed the extreme port limits specified below, or for operation between intermediate ports within the extreme limits specified:
(1) Central and Northern Atlantic Coast—From Norfolk, Virginia, to Eastport, Maine.
(2) Southeast Atlantic Coast—from Key West, Florida, to Jacksonville, Florida, except that the special service load line is not valid for manned vessels during the hurricane season, i.e., July 1st to November 15th, both dates inclusive, unless the vessel is operated in accordance with a Coast Guard approved heavy weather plan.
(3) Gulf of Mexico Coast—from the mouth of the Rio Grande River, Texas, to Key West, Florida, except that the special service load line is not valid for manned vessels during the hurricane season, i.e., July 1st to November 15th, both dates inclusive, unless the vessel is operated in accordance with a Coast Guard approved heavy weather plan.
(4) Pacific Coast—From San Francisco, California, to San Diego, California.
(c) Assignment of special service load lines for voyage limits between the islands of a group over which the United States has jurisdiction shall be made only upon authorization by the Commandant, U.S. Coast Guard, after submittal to him of the information called for by § 44.01-5(b).
§ 44.01-13 Heavy weather plan.
(a) Each heavy weather plan under § 44.01-12(b) must be prepared by the vessel owner or operator and approved by the cognizant Officer in Charge, Marine Inspection. Approval of a heavy weather plan is limited to the current hurricane season.
(b) The cognizant Officer in Charge, Marine Inspection, is—
(1) The Officer in Charge, Marine Inspection, within whose area the work site is located for a vessel that will be operating in a limited geographical area; or
(2) The Officer in Charge, Marine Inspection, within whose area the point of departure is located for a transiting vessel.
(c) The required content of the heavy weather plan is determined on a case-by-case basis by the cognizant Officer in Charge, Marine Inspection, based on knowledge of the local conditions. The heavy weather plan may contain weather radio frequencies and time schedules for seeking a harbor of safe refuge. A single heavy weather plan may be accepted for more than one vessel operating at a single work site or on a single route.
(d) The vessel owner or operator must place a copy of the heavy weather plan on each vessel to which it applies and ensure that it remains there throughout the hurricane season.
§ 44.01-15 Special service certificate.
(a) The use of the special service load line certificate issued under this part is limited to voyages only as described in the certificate. If the vessel engages on any voyage not contemplated by the certificate where a load line is required, the load line prescribed by part 42 of this subchapter shall govern.
(b) Vessels engaged on special services in the coastwise trade and the interisland trade will be certificated on the form shown in § 44.05-35.
§ 44.01-20 New and existing vessels; special service.
(a) A new vessel marked with load lines for special service on a coastwise or inter-island voyage is a vessel whose keel was laid on or after September 28, 1937. An existing vessel is one whose keel was laid before that date.
Subpart B—Rules for Assigning Special Service Load Lines
§ 44.05-1 General.
(a) The load line regulations in this part are complementary to those in part 42 or part 45 (Great Lakes load line regulations) of this subchapter, as reference is made thereto.
§ 44.05-5 Definitions.
(a) A steam collier is a vessel mechanically propelled, and specially designed for the carriage of coal in bulk.
(b) A towed barge is a vessel without sufficient means of self-propulsion and which requires to be towed.
(c) A self-propelled barge is a vessel mechanically propelled of the type specially designed for use in limited coastwise and Great Lakes service and capable of transiting interconnecting canals.
§ 44.05-10 Load line markings.
(a) The load line marks on the vessel’s sides must be in accordance with § 42.13-25(a) of this subchapter, except seasonal markings such as “Winter North Atlantic” which are not applicable to the voyage are omitted.
(b) In the case of vessels which engage in special services on coastwise voyages and voyages on the Great Lakes, the marks on the vessel’s sides are to be in accordance with Figure 44.05-10(b), except that the lines marked “SW” and “MS” shall be used only where applicable.
(c) The load lines aft of the combined disk and diamond will be applicable for voyages on the Great Lakes and those on the forward side will be applicable to limited coastwise voyages. The summer line on the ocean will correspond to the summer line on the Lakes and the winter line on the ocean will correspond to the intermediate line on the Lakes.
(d) In the case of vessels which operate both on special service coastwise voyages and on unlimited coastwise voyages, the marks on the ship’s sides are to be in accordance with figure 44.05-10 (d). The load lines aft of the disk will be applicable to voyages in special service coastwise or inter-island voyages and those on the forward side will be applicable to unlimited coastwise voyages. (A vessel marked for both special service and unlimited coastwise voyages and furnished with a load line certificate on the international form shall, when entering the foreign trade, arrange that the load line markings are in accord with the vessel’s international load line certificate by the elimination of the marks aft of the disk.)
§ 44.05-15 Existing vessels.
(a) In assigning load lines to an existing vessel the provisions of the regulations in this part shall be complied with in principle and detail insofar as is reasonable and practicable, having regard to the proven efficacy of existing arrangements for a special service voyage, and having particular regard to the provision of sufficient means for the protection and safety of the crew.
(b) Where it is neither reasonable nor practicable to comply with this part in its entirety, the assigning authority will, in each case, report to the Commandant, U.S. Coast Guard, the specific matters in which the vessel is deficient with such recommendations as may seem desirable. Upon the receipt of this report the Commandant, U.S. Coast Guard, shall determine such addition to the freeboard as will, in the judgment of the Commandant, U.S. Coast Guard, make the vessel as safe as if it had fully complied with this part.
§ 44.05-20 Conditions of assignment.
(a) Steam colliers. The conditions of assignment for steam colliers shall be in accordance with the requirements of part 42 of this subchapter, except that in the case of steam colliers constructed with bulwarks, the freeing port may be of a practically continuous slot type, located as low as possible, the clear area of the slot to be not less than 20 percent of the superficial area of the unpierced bulwarks. If, due to sheer, or other conditions, the assigning authority considers that extra local provision should be made for freeing decks of water, the slots are to be located so as to have maximum efficacy.
(b) Towed barges. The conditions of assignment for towed cargo barges where the cargo is carried under deck shall be in accordance with §§ 45.10-5 to 45.10-100 of this subchapter. In the case of tank barges and cargo barges carrying cargo only on deck, compliance will also be required with the supplementary conditions of §§ 45.20-1 to 45.20-70 of this subchapter. In the case of cargo barges of the open type, assignment will be limited to barges in unmanned operation and the construction of the vessel must be such as to satisfy the assigning authority that no unusual hazards will be experienced.
(c) Self-propelled barges. The conditions of assignment for self-propelled cargo barges carrying cargo under decks shall be in accordance with the provisions of §§ 45.10-5 to 45.10-100 of this subchapter. In the case of self-propelled tank barges and self-propelled cargo barges carrying cargo only on deck, compliance will also be required with the supplementary conditions of §§ 45.20-1 to 45.20-70 of this subchapter.
§ 44.05-25 Freeboards.
(a) General. (1) When the assigning authority is satisfied that the requirements of this part as applicable to the type of vessel under consideration are complied with the freeboards will be computed as described in this section.
(2) The requirements in §§ 42.09-1 and 42.09-10 that relate to the assignment of freeboards and to stability are applicable to each vessel subject to the requirements in this part.
(3) The assigning authority that assigns a vessel subject to the requirements in this part a freeboard under part 45 of this chapter shall do so in accordance with the requirements in effect as of October 1, 1972.
(b) Steam colliers. Steam colliers that have constructional features similar to those of a tanker which afford extra invulnerability against the sea may be assigned a reduction of freeboard from that determined under part 42 of this subchapter. The amount of such reduction shall be determined by the assigning authority, in relation to the freeboard assigned to tankers, having regard to the degree of compliance with the supplementary conditions of assignment laid down for these ships, but without regard to the degree of subdivision provided. The freeboard assigned to such a vessel shall in no case be less than would be assigned the vessel as a tanker, as determined under part 42 of this subchapter.
(c) Towed cargo barges with cargo under deck. The freeboard is to be computed under §§ 45.15-1 to 45.15-97 of this subchapter. The fresh water and seasonal markings where applicable are to be determined under part 42 of this subchapter.
(d) Towed cargo barges with cargo only on deck. The freeboard for barges of this type is to be computed in accordance with the requirements of §§ 45.20-1 to 45.20-70 of this subchapter. The fresh water and seasonal markings where applicable are to be the same as determined under part 42 of this subchapter.
(e) Towed cargo barges of the open type. The load line shall be placed where, in the judgment of the assigning authority, the draft will be such that no unusual hazard will be experienced. In general, drafts assigned will be such that the barge will remain afloat with a reasonable freeboard after flooding of the net available open space.
(f) Towed tank barges. The freeboard is to be computed in accordance with §§ 45.20-1 to 45.20-70 of this subchapter. The fresh water and seasonal markings where applicable are to be determined under part 42 of this subchapter.
(g) Self-propelled cargo barges. The freeboard is to be computed under §§ 45.15-1 to 45.20-15 of this subchapter. The fresh water and seasonal markings where applicable are to be determined under part 42 of this subchapter.
(h) Self-propelled tank barges. The freeboard is to be computed in accordance with §§ 45.20-1 to 45.20-70 of this subchapter. The fresh water and seasonal markings where applicable are to be determined under part 42 of this subchapter.
§ 44.05-30 Load line certificate.
(a) The load line certificates for a special service coastwise or special inter-island voyage shall be issued in addition to any other applicable load line certificates and shall be on the form shown in § 44.05-35.
§ 44.05-35 Form of load line certificate.
(a) Where no other Load Line certificate is issued:
Issued under the authority of the Commandant, U.S. Coast Guard, United States of America, under the provisions of the Coastwise Load Line Act of August 27, 1935, as amended.
This certificate is valid only for coastwise or inter-island voyages that are between the limits of __________ and __________ provided the vessel is engaged solely in the trade stated herein.
Freeboard from deck line | Load line |
---|---|
Tropical (T) | Above (S). |
Summer (S) | Upper edge of line through center of disk. |
Winter (W) | Below (S). |
*Where seagoing steamers navigate a river or inland water, deeper loading is permitted corresponding to the weight of fuel, etc., required for consumption between the point of departure and the open sea.
The upper edge of the deck line from
This is to certify that this ship has been surveyed and the freeboards and load lines shown above have been found to be correctly marked upon the vessel in manner and location as provided by the Load Line Regulations of the Commandant, U.S. Coast Guard, applicable to vessels engaged on this special service voyage.
**
**Upon the expiration of the certificate renewal must be obtained as provided by the Load Line Regulations and the certificate so endorsed. Endorsement should also be made in the spaces provided on the occasion of each annual inspection required by the Load Line Regulations.
(Here follows the signature or seal and description of the assigning authority)
(1) In accordance with the Load Line Regulations, the disk or diamond and the lines must be permanently marked by center punch marks or cutting.
(2) The load line assignment given by this certificate necessarily assumes that the nature and stowage of cargo, ballast, etc., are such as to secure sufficient stability for the vessel. Accordingly, it is the owner’s responsibility to furnish the Master of the vessel with stability information and instructions when this is necessary to maintenance of sufficient stability.
(On the reverse side of the load line certificate, the provision for annual inspection endorsement and for renewal of the certificate is to be the same as for vessels engaged in the foreign trade.)
(b) Where the Special Service Load Line Certificate is issued in addition to a Great Lakes Load Line Certificate, the wording of the Special Service Load Line Certificate is to be identical to that given in paragraph (a) of this section, but the markings indicated in the form shall be replaced by the following markings:
(c) Where the Special Service Load Line Certificate is issued in addition to an Unlimited Coastwise or International Load Line Certificate, the wording of the Special Service Load Line Certificate is to be identical to that given in paragraph (a) of this section, but the markings indicated in the form shall be replaced by the following markings:
Subpart C—Rules for Assigning Working Freeboards to Hopper Dredges
§ 44.300 Applicability.
This subpart applies to each self-propelled hopper dredge—
(a) For which a working freeboard assignment is desired after January 1, 1990; and
(b) That operates with a working freeboard assigned under this subpart.
§ 44.310 Definitions.
Hopper dredge means a self-propelled dredge with an open hold or hopper in the hull of the dredge that receives dredged material.
Working freeboard means one-half the distance between the mark of the load line assigned under this subchapter and the freeboard deck.
§ 44.320 Submission of plans and calculations.
To request a working freeboard, calculations, plans, and stability information necessary to demonstrate compliance with this subpart must be submitted to the:
(a) Commanding Officer, Marine Safety Center, U.S. Coast Guard, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593, for visitors. Send all mail to Commanding Officer (MSC), Attn: Marine Safety Center, U.S. Coast Guard Stop 7430, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593-7430; or
(b) American Bureau of Shipping, ABS Plaza, 16855 Northchase Drive, Houston, TX 77060.
§ 44.330 Obtaining working freeboards for hopper dredges.
A hopper dredge may be issued a working freeboard on a limited service domestic voyage load line certificate or a Great Lakes load line certificate if the following are met:
(a) The hopper dredge structure must have adequate strength for any draft up to the working freeboard draft. Dredges built and maintained in conformity with the requirements of a classification society recognized by the Commandant usually meet this requirement.
(b) The hopper dredge must—
(1) Meet subpart I of part 174 of this chapter; and
(2) Have on its bridge remote draft indicators that:
(i) Show the fore, aft, and mean draft of the dredge at all times while the dredge is operating; and
(ii) Have each indicator marked with the assigned freeboard and the working freeboard.
§ 44.340 Operating restrictions.
(a) Each hopper dredge assigned a working freeboard may be operated at drafts from the normal freeboard to the working freeboard if the—
(1) Seas are not more than 10 feet;
(2) Winds are not more than 35 knots;
(3) Area of operation is not more than 20 nautical miles (37 kilometers) from the mouth of a harbor of safe refuge; and
(4) Specific gravity of the spoil carried is not more than the highest specific gravity of spoil used in the stability calculations required by subchapter S of this chapter.
(b) The Assigning Authority designates on the face of the dredge’s load line certificate—
(1) Each restriction contained in paragraph (a)(1) through (a)(3) of this section; and
(2) The maximum specific gravity of the spoils allowed to be carried.
PART 45—GREAT LAKES LOAD LINES
Subpart A—General
§ 45.1 Purpose.
This part prescribes requirements for assignment of freeboards, issuance of loadline certificates, and marking of loadlines for service on the Great Lakes of North America.
§ 45.3 Definitions.
As used in this part:
(a) Length (L) means 96 percent of the total length on a waterline at 85 percent of the least moulded depth measured from the top of the keel or the length from the foreside of the stem to the axis of the rudder stock on that waterline, if that is greater. In ships designed with a rake of keel the waterline on which this length is measured must be parallel to the designed waterline.
(b) Perpendiculars means the forward and after perpendiculars at the forward and after ends of the length (L). The forward perpendicular coincides with the foreside of the stem on the waterline on which the length is measured.
(c) Amidships means the middle of the length (L).
(d) Breadth unless expressly provided otherwise, means the maximum breadth of the ship, measured amidships to the moulded line of the frame in a ship with a metal shell and to the outer surface of the hull in a ship with a shell of any other material.
(e) Moulded Depth means the vertical distance measured amidships from the top of the keel to the top of the freeboard deck beam at side except that—
(1) In vessels of other than metal construction, the distance is measured from the lower edge of the keel rabbet;
(2) Where the form at the lower part of the midship section is of a hollow character, or where thick garboards are fitted, the distance is measured from the point where the line of the flat of the bottom continued inwards cuts the side of the keel;
(3) In ships having rounded gunwales, this distance is measured to the point of intersection of the moulded lines of the deck and side, the lines extending as though the gunwale were of angular design; and
(4) Where the freeboard deck is stepped and the raised part of the deck extends over the point at which the moulded depth is to be determined, the distance is measured to a line of reference extending from the lower part of the deck along a line parallel with the raised part.
(f) Depth for Freeboard (D) means—
(1) Moulded depth amidships plus the thickness of the stringer plate with no allowance for sheathing; and
(2) In a vessel having a rounded gunwale with a radius greater than 4 percent of the breadth (B) or having topsides of unusual form, the depth for freeboard (D) of a vessel having a midship section with vertical topsides and with the same round of beam and area of topside section equal to that provided by the actual midship section.
(g) Freeboard means the distance measured vertically downwards amidships from the upper edge of the deck line to the upper edge of the related load line.
(h) Freeboard Deck means, normally, the uppermost complete deck exposed to weather and sea that has permanent means of closing all openings in the weather part thereof and below which all openings in the sides of the ship are fitted with permanent means of watertight closings except that—
(1) In a ship having a discontinuous freeboard deck, the lowest line of the exposed deck and the continuation of that line parallel to the upper part of the deck is the freeboard deck.
(2) At the option of the owner and subject to the approval of the Commandant a lower deck may be designated as the freeboard deck, if it is a complete and permanent deck continuous in a fore and aft direction at least between the machinery space and peak bulkheads and continuous athwartships;
(3) When this lower deck is stepped the lowest line of the deck and the continuation of that line parallel to the upper part of the deck is taken as the freeboard deck.
(i) Superstructure means a deck structure on the freeboard deck, extending from side to side of the ship or with the side plating not being inboard of the shell plating more than 4 percent of the breadth (B). A raised quarterdeck is a superstructure.
(j) Enclosed superstructure means a superstructure with enclosing bulkheads.
(k) Height of a superstructure means the least vertical height measured at side from the top of the superstructure deck beams to the top of the freeboard deck beams.
(l) Length of a superstructure (S) means the mean length of the part of the superstructure which extends to the sides of the vessel and lies within the length (L).
(m) Flush deck ship means a ship that has no superstructure on the freeboard deck.
(n) Weathertight means that in any sea conditions water will not penetrate into the ship.
(o) Watertight means designed to withstand a static head of water.
(p) Exposed positions means exposed to weather and sea.
(q) Intact bulkhead with respect to superstructure means a bulkhead with no openings.
(r) Steel means steel and materials with which structures can be made equivalent to steel with respect to such parameters as yield strength, total deflection, flexural life, or resistance to galvanic or stress corrosion.
§ 45.5 Seasonal application of load lines.
For the purposes of the law and regulations prohibiting submergence of load lines (46 U.S.C. 88c; 46 CFR 42.07-10), the fresh water and salt water load lines marked under this part apply during the following seasons:
(a) Summer load lines apply April 16 through April 30 and September 16 through September 30.
(b) Except for hopper dredges operating at working freeboards in accordance with subpart C of part 44 of this chapter, the Assigning Authority may not allow for lesser freeboards.
(c) Intermediate load lines apply October 1 through October 31 and April 1 through April 15.
(d) Winter load lines apply November 1 through March 31.
§ 45.9 Seasonal application of load lines for vessels not marked under this part.
(a) For the purposes of the law and regulations prohibiting submergence of load lines (46 U.S.C. 88c; 46 CFR 42.07-10) the marks assigned to vessels holding international load line certificates apply during the following seasons:
(1) Vessels assigned freeboards as new vessels under the International Load Line Convention, 1966—
(i) Winter—November 1 through March 31.
(ii) Summer—April 1 through April 30 and October 1 through October 31.
(iii) Tropical—May 1 through September 30;
(2) Vessels assigned freeboards as existing vessels under the International Load Line Convention, 1966—
(i) Winter—November 1 through March 31;
(ii) Summer—April 1 through April 30 and October 1 through October 31;
(iii) Tropical—September 16 through September 30;
(iv) Tropical Fresh—May 1 through September 15.
(b) Except for hopper dredges operating at working freeboards in accordance with subpart C of part 44 of this chapter, the Assigning Authority may not allow for lesser freeboards.
§ 45.11 Issue of load line certificate.
(a) A vessel 79 feet in length and more, and 150 gross tons or over, the keel of which is laid or which has reached a similar stage of construction after April 14, 1973, must meet the requirements of this part.
(b) Except as prescribed in paragraph (a) of this section, any vessel that meets the requirements in subparts C and D of this part and the survey requirements in §§ 42.09-15 through 42.09-50 of this subchapter is entitled to assignment of freeboards and issue of a load line certificate under this part by the Commandant or his authorized representative.
(c) A vessel, the keel of which was laid or was at a similar stage of construction before April 14, 1973, that meets the requirements of this part that were in effect before April 14, 1973, and the survey requirements in §§ 42.09-15 through 42.09-50 of this subchapter is entitled to the assignment of freeboards calculated under the provisions of this part in effect before April 14, 1973, and to a load line certificate issued under this part by the Commandant or his authorized representative.
§ 45.13 Form of certificate.
The form of a load line certificate issued under this part is specified in appendix A to this part.
§ 45.15 Exemptions.
(a) The Commandant may exempt a ship from any of the requirements in this part if the chairman of the board of Steamship Inspections, Department of Transport, Canada, and the Commandant agree that the sheltered nature or the condition of that voyage make it unreasonable or impracticable to apply requirements of this part.
(b) The Commandant may exempt a vessel that embodies features of a novel kind from any of the requirements of this part if those requirements might seriously impede research into the development of such features and their incorporation in ships. Any such vessel must comply with the safety requirements that, in the opinion of the Commandant, are adequate for the service for which the vessel is intended and will insure the overall safety of the vessel. If the Commandant grants an exemption pursuant to this paragraph he communicates the details of the exemption and the reasons therefor to the chairman of the board of Steamship Inspections.
(c) A vessel that is not normally engaged on voyages to which this part applies but that, in exceptional circumstances, is required to undertake a single such voyage between two specific ports may be exempted by the Commandant from any of the requirements of this part, if the ship complies with safety requirements that, in the opinion of the Commandant are adequate for the voyage that is to be undertaken by the vessel.
(d) Unmanned dry cargo river barges carrying non-hazardous cargoes on certain routes on Lake Michigan may be exempted from load line requirements in accordance with the conditions specified in subpart E of this part.
Subpart B—Load Line Marks
§ 45.31 Deck line.
(a) Each vessel must be marked with a deck line on the outer surface of the shell on each side of the vessel with the upper edge of the line passing through the point where the upper surface of the freeboard deck intersects the outer surface of the shell or if the summer freeboard is correspondingly adjusted under § 45.57, the deck line may be placed above or below the freeboard deck. Figure 1 illustrates the deck line markings.
(b) Each deck line must be at least 12-inches long and 1-inch wide.
§ 45.33 Diamond.
(a) Each vessel must be marked with the diamond mark described in figure 2 of § 45.35 amidships below the upper edge of the deck line on each side with the center of the loadline mark at a distance below the deck line equal to the summer freeboard assigned under this part.
(b) The width of each line in the loadline mark must be 1 inch.
§ 45.35 Seasonal load lines.
Each vessel must have the summer (S), midsummer (MS), intermediate (I), and winter (W) loadlines for fresh water freeboards calculated under §§ 45.71 through 45.75 marked in accordance with § 45.39.
§ 45.37 Salt water load lines.
Each vessel that operates in the salt water of the St. Lawrence River must—
(a) Be marked with the summer (S), midsummer (MS), intermediate (I) and winter (W) load line marks under § 45.77 for salt water; and
(b) Be marked with the letters “FW” above the fresh water marks and the letters “SW” above the salt water marks as described in figure 2.
§ 45.39 Marking.
(a) The diamond, lines, and letters must be painted in white or yellow on a dark ground or in black on a light ground and permanently marked on the sides of the vessel.
(b) The upper edge of the line that passes through the center of the diamond must indicate summer freeboard assigned under § 45.53.
(c) Unless otherwise authorized the seasonal load lines must be horizontal lines extending forward of, and at right angles to, a vertical line marked at a distance 26 inches forward of the vertical centerline of the diamond as described in figure 2.
(d) The salt water load lines must be horizontal lines extending abaft the vertical line required by paragraph (b) of this section as described in figure 2.
(e) The upper edge of each seasonal and salt water load line mark must indicate the minimum freeboard for that mark.
(f) When two freeboards assigned under this part differ by 2 inches or less, the line for the lesser freeboard must be omitted and the line for the greater freeboard must be identified with the seasonal letters for both freeboards.
(g) Seasonal freeboards that are limited by a summer freeboard assigned under § 45.53(c) must not be marked but the identifying letter must be marked adjacent to the summer mark.
(h) The identity of the authority that assigns the freeboard must be indicated alongside the load line diamond above the horizontal line that passes through the center of the diamond with two initials approximately 4
Subpart C—Freeboards
§ 45.51 Types of ships.
(a) For the purpose of this subpart, a type A vessel has—
(1) No cargo ports or similar sideshell openings below the freeboard deck;
(2) Only small freeboard deck openings fitted with watertight gasketed hatch covers of steel;
(3) No dimension of a freeboard deck cargo opening greater than 6 feet and the total area not exceeding 18 ft
(4) No more than two freeboard deck cargo openings to a single cargo space.
(b) For the purposes of this subpart a type B vessel is a vessel that does not meet the requirements in paragraph (a) of this section.
§ 45.53 Summer freeboard.
(a) Except as required in paragraph (c) of this section, the minimum freeboard in summer for a type A vessel is F in the following formula modified by the corrections in this subpart:
(b) Except as required in paragraph (c) of this section, the minimum freeboard in summer for a type B vessel is F in the formula modified by the corrections in this subpart:
(c) Seasonal freeboards assigned under §§ 45.71 through 45.75 must be calculated on the basis of the summer freeboard calculated under paragraph (a) or (b) of this section.
(d) If a minimum freeboard is required for a vessel under this part which is greater than that required by paragraph (a) or (b) of this section because of scantling or subdivision requirements, the summer freeboard and the seasonal freeboards assigned under this subpart must be no less than that minimum freeboard, except the midsummer seasonal freeboard may be calculated on the basis of the summer freeboard assigned under this paragraph.
(e) If a greater than the calculated minimum freeboard is requested by the applicant for the load line certificate, that greater freeboard may be assigned as the summer freeboard and—
(1) The intermediate and winter seasonal freeboards assigned must be calculated under paragraph (a) or (b) of this section; and
(2) The midsummer seasonal freeboard must be calculated on the basis of the summer freeboard assigned under this paragraph.
§ 45.55 Freeboard coefficient.
(a) For ships less than 350 feet in length (L), the freeboard coefficient is P
D is not to be used as less than that which will give a ration of L to D that is:
(a) More than 15 when L = 400 feet or less, or
(b) More than 21 when L = 700 feet or more, with the ratio for intermediate lengths being calculated proportionately.
(b) For ships 350 feet or more in length (L), the coefficient “A” is zero and the formula is:
§ 45.57 Correction: Position of deckline.
(a) Where the depth to the upper edge of the deckline is greater or less than D, the difference between the depths must be added to or deducted from the freeboard.
(b) When the Commandant or the approved assigning authority approves a location for the deckline that is above or below the freeboard deck, the minimum summer freeboard must be corrected by—
(1) Adding the difference between the depth and D if the depth is greater than D; and
(2) Subtracting the difference between the depth and D, if the depth is less than D.
(c) Except for the adjustment allowed in paragraph (b) of this section, no freeboard of less than 2 in. may be assigned.
§ 45.58 Correction: Short superstructure.
The minimum freeboard in summer for a type B vessel that is 79 ft. or more but less than 500 ft. in length and has enclosed superstructures with an effective length of 25 percent or less of the length of the vessel must be increased by—
§ 45.59 Definitions for superstructure corrections.
For the purpose of §§ 45.58 through 45.61—
(a) The standard height of a superstructure (H
(b) The length of superstructure (S) is the length of those parts of the superstructure which extends to the sides of the vessel and that lie within the length (L).
(c) The effective length (E) of a trunk is its length in the ratio of its mean breadth to B.
(d) The effective length (E) of an enclosed superstructure of standard height or greater is its length “S”.
(e) Where the height of an enclosed superstructure or trunk is less than the standard height (H
(f) The effective length (E) of a raised quarter deck of
(g) The effective length (E) of a raised quarter deck of less than
Table 12(1)
Length of Ship (feet) | Value of P |
---|---|
80 | 0.1100 |
90 | 0.1136 |
100 | 0.1172 |
110 | 0.1208 |
120 | 0.1244 |
130 | 0.1281 |
140 | 0.1318 |
150 | 0.1355 |
160 | 0.1393 |
170 | 0.1430 |
180 | 0.1468 |
190 | 0.1506 |
200 | 0.1545 |
210 | 0.1583 |
220 | 0.1622 |
230 | 0.1661 |
240 | 0.1700 |
250 | 0.1740 |
260 | 0.1780 |
270 | 0.1820 |
280 | 0.1860 |
290 | 0.1900 |
300 | 0.1941 |
310 | 0.1982 |
320 | 0.2023 |
330 | 0.2065 |
340 | 0.2106 |
350 | 0.2148 |
360 | 0.2190 |
370 | 0.2233 |
380 | 0.2275 |
390 | 0.2318 |
400 | 0.2361 |
410 | 0.2400 |
420 | 0.2437 |
430 | 0.2472 |
440 | 0.2506 |
450 | 0.2537 |
460 | 0.2567 |
470 | 0.2595 |
480 | 0.2621 |
490 | 0.2645 |
500 | 0.2667 |
510 | 0.2688 |
520 | 0.2706 |
530 | 0.2723 |
540 | 0.2738 |
550 | 0.2751 |
560 | 0.2762 |
570 | 0.2772 |
580 | 0.2779 |
590 | 0.2785 |
600 | 0.2788 |
610 | 0.2790 |
620 | 0.2790 |
630 | 0.2789 |
640 | 0.2785 |
650 | 0.2779 |
660 | 0.2772 |
670 | 0.2768 |
680 | 0.2760 |
690 | 0.2751 |
700 | 0.2740 |
710 | 0.2728 |
720 | 0.2715 |
730 | 0.2700 |
740 | 0.2684 |
750 | 0.2667 |
760 | 0.2648 |
770 | 0.2628 |
780 | 0.2607 |
790 | 0.2584 |
800 | 0.2560 |
810 | 0.2532 |
820 | 0.2504 |
830 | 0.2476 |
840 | 0.2448 |
850 | 0.2420 |
860 | 0.2392 |
870 | 0.2364 |
880 | 0.2336 |
890 | 0.2308 |
900 | 0.2280 |
910 | 0.2252 |
920 | 0.2224 |
930 | 0.2196 |
940 | 0.2168 |
950 | 0.2140 |
960 | 0.2112 |
970 | 0.2084 |
980 | 0.2056 |
990 | 0.2028 |
1000 | 0.2000 |
Table 12(2)
Length of Ship (feet) | Value of “A” |
---|---|
80 | 0.00864 |
90 | 0.00806 |
100 | 0.00750 |
110 | 0.00696 |
120 | 0.00644 |
130 | 0.00594 |
140 | 0.00546 |
150 | 0.00500 |
160 | 0.00456 |
170 | 0.00414 |
180 | 0.00374 |
190 | 0.00336 |
200 | 0.00300 |
210 | 0.00266 |
220 | 0.00234 |
230 | 0.00204 |
240 | 0.00176 |
250 | 0.00150 |
260 | 0.00126 |
270 | 0.00104 |
280 | 0.00084 |
290 | 0.00066 |
300 | 0.00050 |
310 | 0.00036 |
320 | 0.00024 |
330 | 0.00014 |
340 | 0.00006 |
350 | 0.00000 |
Table 12(3)
Length of Ship (feet) | Value of L/ |
---|---|
80 | 6.50000 |
90 | 6.76563 |
100 | 7.03125 |
110 | 7.29688 |
120 | 7.56250 |
130 | 7.82813 |
140 | 8.09375 |
150 | 8.35938 |
160 | 8.62500 |
170 | 8.89063 |
180 | 9.19625 |
190 | 9.42188 |
200 | 9.68750 |
210 | 9.95313 |
220 | 10.21875 |
230 | 10.48438 |
240 | 10.75000 |
250 | 11.01563 |
260 | 11.28125 |
270 | 11.54688 |
280 | 11.81250 |
290 | 12.07813 |
300 | 12.34375 |
310 | 12.60938 |
320 | 12.87500 |
330 | 13.14063 |
340 | 13.40625 |
350 | 13.67188 |
360 | 13.93750 |
370 | 14.20313 |
380 | 14.46875 |
390 | 14.73438 |
400 | 15.00000 |
(h) Superstructures which are not enclosed have no effective length.
(i) When a lower deck is designated as the freeboard deck, that part of the hull which extends above the freeboard deck is treated as a superstructure so far as concerns the application of the conditions of assignment and the calculation of freeboard.
(j) A bridge or poop is enclosed only when access is provided whereby the crew may reach accommodations, machinery, or other working spaces inside the superstructure by alternative means that are available at all times when bulkhead openings are closed.
§ 45.61 Correction for superstructures and trunks.
(a) Where the effective length E of superstructures and trunks that meet the requirements of subpart D of this part is 1.0L, the minimum summer freeboard may be corrected by subtracting
(b) Where the effective length of superstructures and trunks is less than 1.0L the minimum summer freeboard may be corrected by subtracting a percentage of one-half of the standard superstructure height (H
(c) To be eligible for the correction a trunk must—
(1) Be at least as strong and as stiff as a superstructure;
(2) Have no opening in the freeboard deck in way of the trunk, except small access openings;
(3) Have hatchway coamings and covers that meet §§ 45.143 through 45.147;
(4) Provide a permanent working platform fore and aft with guardrails;
(5) Provide fore and aft access between detached trunks and superstructures by permanent gangways;
(6) Be at least 60 percent of the breadth of the ship in way of the trunk; and
(7) Be at least 0.6 L in length, if no superstructure, is provided.
§ 45.63 Correction for sheer.
(a) The minimum summer freeboard must be increased by the deficiency, or may be decreased by the excess as limited by § 45.65, of sheer calculated from table 4, multiplied by:
§ 45.65 Excess sheer limitations.
The decrease in freeboard allowed in § 45.63 is limited as follows:
Sheer Calculation—Table 4
Station | Actual ordinate | S. M. | Product |
---|---|---|---|
After Half: | |||
AP | 1 | ||
L/6-AP | 3 | ||
L/3-AP | 3 | ||
Midship | 1 | ______________ | |
Sum of Aft Products | |||
After Standard Sheer .2665L + 26.65 1 | ______________ | ||
Difference: Sum-STD | ______________ + Excess/−Deficiency | ||
AFT Sheer: Diff ÷ 8 | ______________ Excess/Deficiency | ||
Fwd. Half: | |||
FP | 1 | ||
L/6-FP | 3 | ||
L/3-FP | 3 | ||
Midships | 1 | ______________ | |
Sum of Fwd Products | |||
Fwd Standard Sheer .5330L + 53.30 1 | ______________ | ||
Difference: Sum-STD | ______________ + Excess/−Deficiency | ||
FWD Sheer: Diff ÷ 8 | ______________ Excess/Deficiency |
1 L in Standard Sheer = L or 500 whichever is less.
Aft Sheer± | ______________ |
Fwd Sheer± | ______________ |
Net Sheer± | ______________ |
Mean: Net−2 | ______________ Excess/Deficiency |
(a) In vessels having no enclosed superstructure from 0.1 L abaft amidships to 0.1 L forward of amidships, no decrease is allowed.
(b) In vessels having enclosed superstructures amidships less than 0.1 L before and abaft amidships, the decrease must be reduced by linear interpolation.
(c) If excess sheer exists in the forward half, and the after half is at least 75 percent of standard sheer, the full decrease is allowed. If the after sheer is between 50 percent and 75 percent of standard sheer an intermediate decrease, determined by linear interpolation, is allowed for the excess sheer forward. If the after sheer is 50 percent of standard or less, no decrease is allowed for the excess sheer forward.
(d) Where an enclosed poop or forecastle is of standard height with greater sheer than that of the freeboard deck, or is greater than standard height, an addition to the sheer of the freeboard deck may be made using the following formula:
(e) The maximum decreased for excess sheer must be no more than 1
(f) Where the deck of an enclosed superstructure has at least the same sheer as the exposed freeboard deck, the sheer of the enclosed portion of the freeboard deck cannot be taken into account.
§ 45.67 Sheer measurement.
(a) The sheer is measured from the freeboard deck at side to a line of reference drawn parallel to the keel through the sheer line at amidships;
(b) In ships designed with a rake of keel or designed to trim by the stern, the sheer must be measured in reference to a line drawn through the sheer line at amidships parallel to the design load waterline.
(c) In flush deck ships and in ships with detached superstructures, the sheer must be measured at the freeboard deck.
(d) In ships with a step or break in the topsides, the sheer must be measured from the equivalent depth amidships.
(e) In vessels with a superstructure of standard height that extends over the whole length of the freeboard deck, the sheer must be measured on the superstructure deck. Where the height of superstructure exceeds the standard, the least difference (Z) between the actual and standard heights must be added to each end ordinate. Similarly, the intermediate ordinates at distance of
§ 45.69 Correction for bow height.
(a) The minimum summer freeboard of all manned vessels must be increased by the same amount in inches as any deficiency which may be shown by the following formulas:
(1) For vessels having a length of not less than 79 feet and not greater than 550 feet,
(2) For vessels having a length greater than 550 feet,
(b) Where the bow height is obtained by sheer, the sheer must extend for at least 15 percent of the length of the vessel measured from the forward perpendicular.
(c) Where the bow height is obtained by a superstructure, the superstructure must be enclosed and extend from the stem to a point at least 0.06 L abaft the forward perpendicular.
(d) Vessels which, to suit exceptional operational requirements, cannot meet the requirements of paragraph (c) of this section may be given special consideration by the Commandant.
(e) The bow height is defined as the vertical distance at the forward perpendicular between the waterline corresponding to the assigned summer freeboard at the designed trim and the top of the exposed deck at side.
§ 45.71 Midsummer freeboard.
The minimum midsummer freeboard (fms) in inches is obtained by the formula:
§ 45.73 Winter freeboard.
The minimum winter freeboard (fw) in inches is obtained by the formula:
§ 45.75 Intermediate freeboard.
The minimum intermediate freeboard (f
§ 45.77 Salt water freeboard.
(a) The salt water addition in inches to freeboard applicable to each fresh water mark is obtained by the formula:
(b) When the displacement at the summer load waterline cannot be certified, the addition in inches to the minimum freeboard in fresh water may be obtained by multiplying 0.25 by the summer draught in feet measured from the top of the keel to the center of the load line diamond.
Subpart D—Conditions of Assignment
§ 45.101 Purpose.
This subpart prescribes conditions that a vessel must meet to be eligible for assignment of a loadline under this part.
§ 45.103 Structural stress and stability.
(a) The nature and stowage of the cargo, ballast, and other variable weights must be such as to make the vessel stable and avoid unacceptable structural stress.
(b) The vessel must meet all applicable stability and subdivision requirements of this chapter.
§ 45.105 Information supplied to the master.
Unless otherwise authorized by the Commandant, the vessel must have onboard, in a form approved by the Commandant, sufficient information.
(a) To enable the master to load and ballast the vessel in a manner that avoids unacceptable stresses in the vessel’s structure; and
(b) To guide the master as to the stability of the ship under varying conditions of service.
§ 45.107 Strength of hull.
The general structural strength of the hull must be sufficient for the draught corresponding to the freeboard assigned and must be approved by the Commandant. Ships built and maintained in conformity with the requirements of a classification society may be recognized by the Commandant as possessing adequate strength.
§ 45.109 Strength of superstructures and deckhouses.
Each superstructure or deckhouse used for accommodations of the crew must be approved by the Commandant or the approved assigning authority with regard to general strength and weathertightness. The Commandant may use the requirements of the assigning authority as a guide.
§ 45.111 Strength of bulkheads at ends of superstructures.
Bulkheads at ends of enclosed superstructures must have sufficient strength to withstand impact of boarding seas.
§ 45.113 Access openings in bulkheads at ends of enclosed superstructures.
(a) Access openings in bulkheads at ends of enclosed superstructures must have doors of steel or material as strong as steel that are permanently attached to the bulkhead and framed, stiffened, and fitted so that the bulkhead and door are as strong as the bulkhead and weather tight when closed.
(b) The means for securing the doors weathertight must be permanently attached to the doors or bulkheads and arranged so that the doors can be secured weathertight from both sides of the bulkhead.
(c) Access openings in bulkheads at ends of enclosed superstructures must have sills that are at least 12 inches above the deck.
§ 45.115 Bulwarks and guardrails.
(a) The exposed parts of freeboard and superstructures decks and deckhouses on the freeboard deck must have guardrails or bulwarks that are at least 36 inches high above the deck.
(b) Guardrails must have at least three courses with no more than a 9-inch opening below the lowest course and no more than 15 inches between other courses. If the sheer strake projection is at least 8 inches above the deck, a guardrail may have two courses with no more than 15 inches between courses.
(c) In way of trunks at least half the protection required by paragraph (a) of this section must be in the form of open rails.
§ 45.117 Freeing port area: General.
(a) Where bulwarks on the weather portions of freeboard or superstructure decks form wells, the bulwarks must have the area prescribed in this section and §§ 45.119 and 45.121 for rapidly freeing and draining the decks of water.
(b) Except as required in §§ 45.119 and 45.121 the minimum freeing port area in square feet on each side of the ship for each well on the freeboard deck and on the raised quarterdeck must be at least as great as A in the following formulas:
(1) Where the length of bulwark (l) in the well is 66 feet or less, A = 7.6 + 0.115 (l)
(2) Where (l) exceeds 66 feet, A = 0.23 (l)
(c) In ships having erections on deck that are open at either or both ends, provision for freeing the space within such erections must be approved by the Commandant or the assigning authority.
(d) The lower edges of the freeing ports must be as near the deck as practicable. Two-thirds of the freeing port area required must be provided in the half of the well nearest the lowest point of the sheer curve.
(e) All freeing port openings in the bulwarks must be protected by rails or bars spaced approximately 9 inches. If shutters are fitted to freeing ports, ample clearance must be provided to prevent jamming. Hinges must have pins or bearings of noncorrodible material. If shutters are fitted with securing appliances, these appliances must be of approved construction.
(f) The minimum freeing port area for each well on superstructure decks must be one-half of the area required by paragraph (b) of this section.
§ 45.119 Freeing port area: Changes from standard sheer.
The freeing port area required by § 45.117(b) must be multiplied by the factor in the following table 5 if the sheer differs from the standard sheer defined in § 45.63. table 4.
Table 5
Freeing port area: Sheer correction.
Ratio of sums of actual sheer ord./std. sheer ord. Greater than: | Multiplier for area required by § 45.117(b) |
---|---|
1.0 | 1.0 |
1.0 | 1.00 |
0.9 | 1.05 |
0.8 | 1.10 |
0.7 | 1.15 |
0.6 | 1.20 |
0.5 | 1.25 |
0.4 | 1.30 |
0.3 | 1.35 |
0.2 | 1.40 |
0.1 | 1.45 |
No sheer | 1.50 |
§ 45.121 Freeing port area: Changes for trunks and side coamings.
If a vessel has a trunk and does not meet the requirements of § 45.61 or has continuous or substantially continuous hatchway side coamings between detached superstructures, the minimum area of the freeing port openings must be obtained from the following table:
Breadth of hatchway or trunk in relation to the breadth of ship | Area of freeing ports in relation to the total area of the bulwarks (percent) |
---|---|
40 percent or less | 20 |
75 percent or more | 10 |
§ 45.123 Freeing port area: Changes for bulwark height.
(a) For the purposes of freeing port area only, bulwark height is considered standard at 24 in for ships 240 ft in length and less; and 48 in for ships 480 ft in length or greater. The standard bulwark height for ships of intermediate length is obtained by direct interpolation.
(b) If the bulwark is more than standard height, the area required by § 45.117 must be increased by 0.04 square feet per foot (ft
(c) For ships greater than 480 ft in length that have an average bulwark height less than 3 ft, the area required by § 45.117 may be decreased by 0.04 ft
§ 45.125 Crew passageways.
The vessel must have means for protection of the crew from boarding seas such as life lines, gangways, and underdeck passages to facilitate passing between their quarters and machinery spaces and other spaces essential to the operation of the ship.
§ 45.127 Position of structures, openings, and fittings.
For the purposes of this part—
(a) Position 1 means in an exposed position on—
(1) The freeboard deck or a raised quarter deck;
(2) A superstructure deck or a trunk deck and forward of a point
(3) A trunk deck whose height is less than H
(b) Position 2 means—
(1) On a superstructure deck aft of a point
(2) On a superstructure and trunk combination, that is H
§ 45.129 Hull fittings: General.
Hull fittings must be securely mounted in the hull so as to avoid increases in hull stresses and must be protected from local damage caused by movement of equipment or cargo.
§ 45.131 Ventilators.
(a) Ventilators passing through superstructures other than enclosed superstructures must have coamings of steel or equivalent material at the freeboard deck.
(b) Ventilators in position 1 must have coamings at least 30 in. above the deck and ventilators in position 2 must have coamings at least 24 in. above the deck. The Commandant or the assigning authority may also require coamings in other exposed positions.
(c) Ventilators in position 1 or 2 to spaces below freeboard decks or decks of enclosed superstructures or trunks must have coamings of steel permanently connected to the deck and any ventilator coaming that is more than 36 in. high must be specially supported.
(d) Except as provided in paragraph (e) of this section ventilator openings must have weathertight closing appliances that are permanently attached or, where approved by the Commandant or the assigning authority conveniently stowed near the ventilators to which they are to be fitted.
(e) Ventilators in position 1, the coamings of which extend to more than 12.5 ft above the deck, and in position 2, the coamings of which extend to more than 6 ft above the deck, need not have closing appliances unless specifically required by the Commandant.
§ 45.133 Air pipes.
(a) Where an air pipe to any tank extends above the freeboard or superstructure deck—
(1) The exposed part of the air pipe must be made of steel and of sufficient thickness to avoid breaking from impact of boarding seas.
(2) The air pipe must have a permanently attached means of closing its opening; and
(3) The height from the deck to any point where water may obtain access below deck must be at least 30 in above the freeboard deck, 24 in above raised quarter decks, and 12 in above other superstructure decks.
(b) If the height required in paragraph (a) of this section interferes with working the ship, the Commandant may approve a lower height after considering the closing arrangements.
§ 45.135 Hull openings at or below freeboard deck.
Closures for hull openings at or below the freeboard deck must be as strong as the structure to which they are attached and must be watertight.
§ 45.137 Cargo ports.
(a) Unless otherwise authorized by the Commandant, the lower edge of any opening for cargo, personnel, machinery access, or similar opening in the side of a ship must be above a line that is drawn parallel to the freeboard deck at side and has as its lowest point the upper edge of the uppermost loadline.
(b) The number of cargo ports in the sides of a ship must be—
(1) No more than the minimum necessary for working the ship; and
(2) Approved by the Commandant.
§ 45.139 Side scuttles.
(a) The sill of each side scuttle must be above a line that is drawn parallel to the freeboard deck at side having its lowest point 2.5 percent of the breadth or 20 in above the summer load waterline, whichever is higher.
(b) Except as provided for in paragraph (c) of this section, each side scuttle to a space below the freeboard deck, or to a space within an enclosed superstructure, must have a hinged inside deadlight which is designed so that it can be secured watertight over the side scuttle.
(c) A side scuttle of a superstructure end bulkhead door, companionway door, or deckhouse door may have a portable inside deadlight which is designed so that it can be:
(1) Secured watertight over the side scuttle; and
(2) Stowed inside the superstructure, companionway, or deckhouse when not in use, in a readily accessible location on or adjacent to the door.
§ 45.141 Manholes and flush scuttles.
Manholes and flush scuttles in position 1 or 2 or within any superstructure other than an enclosed superstructure must have permanently attached covers, unless the cover is secured by closely spaced bolts around its entire perimeter.
§ 45.143 Hull openings above freeboard deck.
Closures for openings above the freeboard deck must be as strong as the structure to which they are attached and must be weathertight.
§ 45.145 Hatchway covers.
(a) Hatchways in position 1 and 2 must have weathertight hatch covers with gaskets and clamping devices.
(b) The maximum ultimate strength of the hatchway cover material must be at least 4.25 times the maximum stress in the structure calculated with the following assumed loads:
(1) For ships 350 ft or more in length, at least 250 lb/ft
(2) For ships less than 350 ft in length, at least AL in the following formula:
(i) Position 1:
(ii) Position 2:
(c) Hatchway covers must be so designed as to limit the deflection to not more than 0.0028 times the span under the loads described in paragraph (b) of this section and the thickness of mild steel plating forming the tops of covers must be at least 1 percent of the spacing of stiffeners or 0.24 in, whichever is greater.
§ 45.147 Hatchway coamings.
(a) Except where the Commandant determines that the safety of the vessel will not be impaired in any sea condition, each hatchway must have a coaming that is at least—
(1) 18 inches in position 1; and
(2) 12 inches in position 2.
(b) Each hatchway coaming required by this section must be made of steel or equivalent material.
(c) The height of these coamings may be reduced or omitted if the Commandant is satisfied that safety of the ship is not thereby impaired in any sea conditions.
§ 45.149 Machinery space openings.
(a) Machinery space openings in position 1 or 2 must be framed and enclosed by steel casings, and where the casings are not protected by other structures that meet the requirements of § 45.109, their strength must be approved by the Commandant or the assigning authority.
(b) Access openings in casings required by paragraph (a) of this section must have doors complying with the requirements of § 45.113. Other openings in such casings shall be fitted with equivalent covers, permanently attached.
(c) Except as provided in paragraph (d) of this section, coamings of any funnel or machinery space ventilator that must be kept open for the essential operations of the ship must—
(1) In position 1, extend at least 12.5 ft above the deck; and
(2) In position 2, extend at least 6 ft above the deck.
(d) The Commandant may approve a lesser height for protected coamings.
(e) Coamings of any fiddley or skylight over a machinery space opening in the freeboard or superstructure deck or the top of a deckhouse on the freeboard deck, must have covers of steel permanently attached and capable of being secured weathertight.
§ 45.151 Other openings.
Each opening other than hatchways, machinery space openings, manholes, or flush scuttles—
(a) In freeboard decks, must be protected by an enclosed superstructure or by a deckhouse or companionway that is equal in strength and weathertightness to an enclosed superstructure; or
(b) In exposed superstructure decks or in the top of a deckhouse on freeboard decks that gives access to a space below the freeboard deck or a space within an enclosed superstructure, must be protected by a deckhouse or companionway.
§ 45.153 Through-hull piping: General.
(a) All through-hull pipes required by this subpart must be made of steel or material equivalent to the hull in strength and fatigue resistance.
(b) All valves used as shell fittings and all shell fittings on which such valves are mounted must be made of steel, or bronze or other ductile material approved by the Commandant.
§ 45.155 Inlets and discharge piping: Valves.
(a) Except as provided in paragraphs (d) and (e) of this section each pipe that discharges overboard through the hull of the ship must have—
(1) An automatic nonreturn valve with a positive means for closing; or
(2) Two automatic nonreturn valves with the inboard valve accessible for examination in service.
(b) The means for operating a valve described by paragraph (a)(1) of this section must be readily accessible and have indicators that show when the valve is not closed.
(c) If the pipe discharges from a space that is not manned or does not have continuous bilge water monitoring, a valve described in paragraph (a)(1) of this section must be operable above the freeboard deck.
(d) Each pipe that discharges from a space within an enclosed superstructure or deckhouse may have at least one accessible automatic nonreturn valve if the space is regularly visited by the crew.
(e) Through-hull piping systems in machinery spaces may have valves with positive means for closing at the shell if the controls are readily accessible and have indicators showing when the valves are not closed (nonreturn valves are not required).
§ 45.157 Scuppers and gravity drains.
Scuppers and gravity deck drains from spaces above the freeboard deck that penetrate the shell below a line 24″ or .05B above the summer loadline, whichever is greater, must have an automatic nonreturn valve. This valve may be omitted if the piping is of thickness not less than extra heavy pipe.
§ 45.159 Special conditions of assignment for type A vessels.
The lower freeboards allowed for type A vessels allow water on deck for greater percentages of time. Therefore the following additional requirements must be met to qualify for type A freeboards:
(a) Machinery casings must be protected by an enclosed superstructure or deckhouse unless intact bulkheads are used on all sides on the freeboard deck.
(b) Exposed machinery casings may be fitted with weathertight doors providing they lead to a space or passageway as strong as an enclosed superstructure from which a second interior weathertight door is provided for access to the engine room.
(c) Hatchways on the exposed freeboard or forecastle decks must be provided with watertight covers of steel.
(d) Unless a separate fore and aft access is provided below the freeboard deck, a permanent fore and aft gangway must be fitted at the superstructure deck level between poop and all other deckhouses used in the essential operation of the vessel.
(e) Type “A” vessels must be fitted with open rails for at least half the length of the exposed parts of the weather deck. Where superstructures are connected by trunks, open rails must be fitted for the whole length of the exposed parts of the freeboard deck.
Subpart E—Unmanned River Barges on Lake Michigan Routes
§ 45.171 Purpose.
(a) This subpart establishes a special load line regime under which certain unmanned, river-service, dry-cargo barges may be exempted from the normal Great Lakes load line requirements while operating on certain Lake Michigan routes. Depending upon the route, the barge may only need a limited service domestic voyage load line, or may be conditionally exempted from load line assignment.
(b) Except as provided in this subpart, barges operating on Lake Michigan must have either an international load line assignment issued in accordance with the International Convention on Load Lines, 1966, as amended, or a Great Lakes load line assignment issued in accordance with the requirements of this part.
(c) The requirements of this subpart are summarized in table 45.171:
§ 45.173 Eligible barges.
Only barges meeting the following requirements are eligible for the special load line regime under this subpart:
(a) Unmanned, river service, dry-cargo barges;
(b) Barges that have been designed and built to at least the minimum scantlings of the American Bureau of Shipping River Rules which were in effect at the time of construction;
(c) Barges with a length-to-depth ratio less than 22;
(d) Barges on the Milwaukee route must not be more than 10 years old; and
(e) All weathertight and watertight closures (dogs, gaskets, covers, etc.) must be in proper working condition.
§ 45.175 Applicable routes.
This subpart applies to the following routes, including intermediate ports, on Lake Michigan, between Calumet Harbor, IL, and—
(a) Milwaukee, WI (the “Milwaukee route”);
(b) Burns Harbor, IN (the “Burns Harbor route”);
(c) St. Joseph, MI (the “St. Joseph route”); and
(d) Muskegon, MI (the “Muskegon route”).
§ 45.177 Freeboard requirements.
(a) All barges must have a minimum freeboard of 24 inches (610 mm).
(b) Additionally, open hopper barges must have a combined freeboard plus cargo box coaming height of at least 54 inches (1,372 mm).
§ 45.179 Cargo limitations.
(a) Only dry cargoes may be carried. Liquid cargoes, even in drums or tank containers, may not be carried.
(b) Hazardous materials, as defined in part 148 of this chapter and 49 CFR chapter 1, subchapter C, may not be carried.
§ 45.181 Load line exemption requirements for the Burns Harbor and Milwaukee routes.
Barges operating on the Burns Harbor and Milwaukee routes may be conditionally exempted from load line assignment provided that the following requirements are met:
(a) Registration. Before the barge’s first voyage onto Lake Michigan, the owner or operator must register the barge in writing with the Commanding Officer, Marine Safety Unit Chicago, 555A Plainfield Road, Willowbrook, IL, 60527. The registration may be faxed to MSU Chicago in advance at (630) 986-2120, with the original following by mail. The registration may be in any form, but must be signed by the owner or operator. No load line exemption certificate will be returned. However, the registration will be kept on file.
(b) The registration must include the following information:
(1) Barge name and official documentation number;
(2) Owner and operator (points-of-contact, company addresses and telephone numbers);
(3) Service route (Milwaukee and/or Burns Harbor);
(4) Design type (covered/uncovered hopper, deck, etc.);
(5) External dimensions;
(6) Types of cargo; and
(7) Place built and original delivery date.
(c) The registration must include a statement certifying that:
(1) The barge has been designed and built to at least the minimum scantlings of the ABS River Rules which were in effect at the time of construction; and
(2) The owner or operator agrees to maintain the barge in serviceable condition and comply with the applicable provisions of 46 CFR part 45, subpart E.
(d) Expiration. Registration is valid only until the earliest of the following events:
(1) The tenth anniversary of the delivery date (for barges on the Milwaukee route),
(2) The barge no longer is fit for this service (due to damage), or
(3) The barge changes ownership or operators (registration is not transferable to new owners or operators; the barge must be re-registered if it is to continue in Lake Michigan service).
(e) Notification. The owner or operator of an exempted barge must notify the OCMI of the transfer of ownership or change of operator, withdrawal from Lake Michigan service (due to damage, age, or other circumstances), or other disposition of the barge.
§ 45.183 Load line requirements for the St. Joseph and Muskegon routes.
(a) Load line certificate. (1) The load line issued under this subpart must be a limited-service, domestic-voyage load line.
(2) Except as provided under paragraph (b)(2)(vi) of this section, the term of the certificate is 5 years.
(3) The load line certificate is valid for the St. Joseph and Muskegon routes, and intermediate ports. However, operators must comply with the route-specific requirements on the certificate.
(4) The freeboard assignment, operational limitations, and towboat requirements of this subpart must appear on the certificate.
(b) Conditions of assignment. (1) An initial load line survey under § 42.09-25 of this chapter and subsequent annual surveys under § 42.09-40 of this chapter are required.
(2) At the request of the barge owner, the initial load line survey may be conducted with the barge afloat if the following conditions are met:
(i) The barge is less than 10 years old;
(ii) The draft during the survey does not exceed 15 inches (380 millimeters);
(iii) The barge is empty and thoroughly cleaned of all debris, excessive rust, scale, mud, and water. All internal structure must be accessible for inspection;
(iv) Gaugings are taken to the extent necessary to verify that the scantlings are in accordance with approved drawings;
(v) The hull plating (bottom and sides) and stiffeners below the light waterline are closely examined internally. If the surveyor determines that sufficient cause exists, the surveyor may require that the barge be drydocked or hauled out and further external examination conducted; and
(vi) The initial load line certificate is to be issued for a term of 5 years or until the barge reaches 10 years of age, whichever occurs first. Once this certificate expires, the barge must be drydocked or hauled out and fully examined internally and externally.
§ 45.185 Tow limitations.
(a) Barges must not be manned.
(b) No more than a total of three barges per tow may operate on the Milwaukee, St. Joseph, and Muskegon routes. A mixed tow of load-lined and exempted barges is still limited to three barges on those routes.
(c) Tows must not be more than 5 nautical miles from shore.
§ 45.187 Weather limitations.
(a) Tows on the Burns Harbor route must operate during fair weather conditions only.
(b) The weather limits (ice conditions, wave height, and sustained winds) for the Milwaukee, St. Joseph, and Muskegon routes are specified in § 45.171, table 45.171.
(c) If weather conditions are expected to exceed these limits at any time during the voyage, the tow must not leave harbor or, if already underway, must proceed to the nearest appropriate harbor of safe refuge.
§ 45.191 Pre-departure requirements.
Before beginning each voyage, the towing vessel master must conduct the following:
(a) Weather forecast. Determine the marine weather forecast along the planned route, and contact the dock operator at the destination port to get an update on local weather conditions.
(b) Inspection. Inspect each barge of the tow to ensure that they meet the following requirements:
(1) A valid load line certificate, if required, is on board;
(2) The barge is not loaded deeper than permitted;
(3) The deck and side shell plating are free of visible holes, fractures, or serious indentations, as well as damage that would be considered in excess of normal wear;
(4) The cargo box side and end coamings are watertight;
(5) All hatch and manhole dogs are in working condition, and all covers are closed and secured watertight;
(6) All voids are free of excess water; and
(7) Precautions have been taken to prevent shifting of cargo.
(c) Verifications. On voyages north of St. Joseph, the towing vessel master must contact a mooring/docking facility in St. Joseph, Holland, Grand Haven, and Muskegon to verify that sufficient space is available to accommodate the tow. The tow cannot venture onto Lake Michigan without confirmed space available.
(d) Log entries. Before getting underway, the towing vessel master must note in the logbook that the pre-departure barge inspections, verification of mooring/docking space availability, and weather forecast checks were performed, and record the freeboards of each barge.
§ 45.193 Towboat power requirements.
The towing vessel must meet the following requirements:
(a) General. The towing vessel must have adequate horsepower (HP) to handle the tow, but not less than the amount specified for the routes below.
(b) Milwaukee and St. Joseph routes: a minimum of 1,000 HP.
(c) Muskegon route: a minimum of 1,500 HP.
§ 45.195 Additional equipment requirements for the Muskegon route.
Towboats on the Muskegon route must meet these additional equipment requirements:
(a) Communication equipment. Two independent voice communication systems in operable condition, such as Very High Frequency (VHF) radio, radiotelephone, or cellular phone. At least two persons aboard the vessel must be capable of using the communication systems.
(b) Cutting gear. Equipment that can quickly cut the towline at the towing vessel. The cutting gear must be in operable condition and appropriate for the type of towline being used, such as wire, polypropylene, or nylon. At least two persons aboard the vessel must be capable of using the cutting gear.
§ 45.197 Operational plan requirements for the Muskegon route.
Towing vessels on the Muskegon route must have on board an operational plan that is available for ready reference by the master. The plan must include the following:
(a) The cargo limitations, the general operational requirements, and the special operational requirements of this subpart.
(b) A list of mooring and docking facilities (with phone numbers) in St. Joseph, Holland, Grand Haven, and Muskegon, that can accommodate the tow.
(c) A list of towing firms (with phone numbers) that have the capability to render assistance to the tow, if required.
(d) Guidelines for possible emergency situations, such as barge handling under adverse weather conditions, and other emergency procedures.
Appendix A to Part 45—Load Line Certificate Form
Issued under the authority of the Commandant, U.S. Coast Guard, United States of America, under the provisions of the Act of August 27, 1935, as amended to establish load lines on the Great Lakes of North America and the Load Line regulations in force on ____________________________, 19____, By ________________________, duly authorized by the Commandant to issue said load line certificate.
freeboard from deck line
Midsummer | MS |
Summer | S |
Intermediate | I |
Winter | W |
above S | |
Upper edge of line through center of diamond | |
below S | |
below S |
Increase for salt water for all freeboards ____ inches.
The upper edge of the deck line from which these freeboards are measured is ____ inches above or below the top of the ________ deck at side.
This is to certify that this ship has been surveyed and the freeboards and load lines shown above have been found to be correctly marked upon the vessel in manner and location as provided by the load line regulations of the Commandant, U.S. Coast Guard, applicable to the Great Lakes.
This certificate
(1) In accordance with the Great Lakes Load Line Regulations the diamond and lines must be permanently marked. The “MS” loadline shall be assigned only to those particular vessels that qualify under the regulations.
(2) The “SW” marks need only be assigned to Great Lakes vessels loading in salt water of the St. Lawrence River west of a straight line from Cap de Rosiers to West Point Anticosti Island, and west of a line along longitude 63 degrees west from Anticosti Island to the north shore of the St. Lawrence River. In such cases these limits shall be indicated on the certificate.
(3) The load line assignment given by this certificate necessarily assumes that the nature and stowage of cargo, ballast, etc., are such as to secure sufficient stability for the vessel. Accordingly, it is the owner’s responsibility to furnish the Master of the vessel with stability information and instructions when this is necessary to maintenance of sufficient stability.
(On the reverse side of the load line certificate, or on a separate sheet, attached and forming part of the certificate, provision is to be made for annual inspection and renewal endorsements.)
PART 46—SUBDIVISION LOAD LINES FOR PASSENGER VESSELS
Subpart 46.01—Purpose
§ 46.01-1 Purpose.
(a) The purpose of the regulations in this part is to set forth uniform minimum requirements applicable to passenger vessels required to have subdivision load lines. These requirements deal with the following:
(1) Load line requirements applicable before a passenger vessel will be marked with and certificated as to subdivision load lines.
(2) Assigning, marking, and recording of subdivision load lines.
(3) Administration of subdivision load lines.
(4) Application of requirements to passenger vessels.
§ 46.01-15 Application of regulations.
(a) The regulations in this part establish subdivision load lines required on passenger vessels engaged in foreign voyages, as well as on passenger vessels of 150 gross tons or over engaged in coastwise or Great Lakes voyages.
(b) When engaged in voyages subject to this part, no passenger vessel required to be marked with subdivision load lines shall depart from or arrive at any port or place under the jurisdiction of the United States, nor shall such United States vessel operate on the high seas nor the Great Lakes, unless such vessel has been marked with subdivision load lines in accordance with the regulations in this part, has on board a valid certificate certifying to the correctness of the location of such subdivision load line marks, and is otherwise in compliance with the applicable requirements of law and regulations in this part.
(c) No passenger vessel of the United States of 150 gross tons or over and subject to 46 U.S.C. 5101-5116, shall engage in coastwise voyages or voyages on the Great Lakes unless such vessel has been marked with subdivision load lines in accordance with the regulations in this part and has on board a valid certificate certifying to the correctness of the location of such subdivision load line marks.
(d) No foreign passenger vessel belonging to a country that has ratified or acceded to the applicable International Convention for Safety of Life at Sea shall arrive or depart from any port or place under the jurisdiction of the United States, and no foreign passenger vessel subject to 46 U.S.C. 5101-5116, shall arrive or depart from any port or place under the jurisdiction of the United States, including ports on the Great Lakes, unless that vessel has been marked with subdivision load lines in accordance with the regulations in this part and has on board a valid certificate certifying to the correctness of the location of such subdivision load line marks.
(e) Subdivision load lines shall be marked on both sides of passenger vessels where determined and in a manner described in subpart 46.15 as applicable to the vessel’s service. The subdivision load line certificates shall be in accordance with §§ 46.10-30 and 46.10-35.
§ 46.01-20 Penalties for violations.
(a) Penalties for violations of the regulations in this part by passenger vessels of the United States engaged in foreign voyages shall be in accordance with those laws which require the inspection and certification of the vessel. In addition, for passenger vessels subject to 46 U.S.C. 5101-5116, which engage in voyages described in § 42.03-5, § 42.03-10, or § 45.01-1, the penalties for violations of the regulations in this part shall be those set forth in the load line act applicable to the vessel.
(b) For a further description of the actions which may be taken see § 42.07-50, of this subchapter. The procedures governing the assessment, collection, remission and mitigation of any monetary penalty imposed for a violation of a law or the regulations prescribed thereunder in this part, as well as the appeal procedures followed, are in subpart 2.50 of part 2 of subchapter A (Procedures Applicable to the Public) of this chapter.
Subpart 46.05—Definitions Used in This Part
§ 46.05-1 Passenger vessel.
(a) For the purpose of the regulations in this part, a vessel is a passenger vessel if:
(1) Engaged on an international voyage by sea, it carries or is authorized to carry more than 12 passengers; or,
(2) Engaged on a coastwise voyage by sea or a voyage on the Great Lakes, it carries or is authorized to carry more than 16 persons in addition to the crew.
§ 46.05-10 Foreign voyage.
(a) A foreign voyage for the purpose of marking passenger vessels with subdivision load lines is a voyage by sea between a port under the jurisdiction of the United States and a port of a foreign country, its colonies, territories, or protectorates, or conversely (a voyage exclusively on the Great Lakes excepted).
§ 46.05-15 Coastwise voyages.
(a) A coastwise voyage by sea, for the purpose of marking passenger vessels with subdivision load lines, is a voyage in which a vessel in the usual course of her employment proceeds from one port or place in the United States to another port or place in the United States or from a port or place in a possession to another port or place in the same possession, and passes outside the line dividing inland waters from the high seas (a voyage exclusively on the Great Lakes excepted), as well as a voyage in which a vessel proceeds from a port or place in the United States or her possessions and passes outside the line dividing inland waters from the high seas and navigates on the high seas, and then returns to the same port or place.
§ 46.05-20 Great Lakes voyage.
A Great Lakes voyage is any voyage from a United States port or place on the Great Lakes to another United States port or place on the Great Lakes or to a Canadian port or place on the Great Lakes, or conversely.
§ 46.05-25 New passenger vessel.
A new passenger vessel is a vessel whose keel was laid or was a vessel converted into a passenger vessel on or after May 26, 1965.
§ 46.05-30 Existing passenger vessel.
An existing passenger vessel in respect to its voyage is any passenger vessel that is not a new passenger vessel as defined in § 46.05-25.
Subpart 46.10—Administration
§ 46.10-1 Relaxation from regulations.
(a) New passenger vessels making foreign voyages by sea shall comply with the requirements in this part. An existing passenger vessel engaged in foreign voyages by sea may be permitted relaxation from the requirements of this part if, in the opinion of the Commandant, U.S. Coast Guard, such requirements are unreasonable or impracticable.
(b) A new passenger vessel making coastwise voyages by sea or making Great Lakes voyages shall comply with the requirements in this part. An existing passenger vessel making coastwise voyages by sea or Great Lakes voyages may be permitted relaxation from the requirements of this part if, in the opinion of the Commandant, U.S. Coast Guard, such requirements are unreasonable or impracticable.
§ 46.10-5 Load line requirements for subdivision.
(a) The load line requirements of parts 42, 44, 45 of this subchapter as applicable to the passenger vessel and her service, shall be complied with before a passenger vessel will be marked with and certificated as to subdivision load lines.
§ 46.10-10 Marks to indicate subdivision load lines.
(a) Marks to indicate the maximum mean draft to which a passenger vessel may be lawfully submerged shall be permanently marked on each side of the passenger vessel in the form, manner, and location provided in this part.
(b) The Commandant, U.S. Coast Guard, will determine the position of the subdivision load lines by the application of the requirements contained in this part and parts 170 and 171 of this chapter. The correct marking of subdivision load lines will be certified by the American Bureau of Shipping or a classification society approved by the Commandant for that purpose.
(c) Certificates certifying to the correctness of subdivision load line marks shall not be furnished until it is determined that the marks have been correctly placed upon the passenger vessel.
(d) In the case of passenger vessels that are required by the International Convention for Safety of Life at Sea to have on board a safety certificate, the certification of subdivision, load line marks shall be made by letter to the cognizant Officer in Charge, Marine Inspection, U.S. Coast Guard.
§ 46.10-15 Survey for the establishment and renewal of subdivision load line marks.
(a) Every passenger vessel to be marked with and certificated for subdivision load lines must comply with the requirements as set forth in subchapter H (Passenger Vessels) of this chapter for ocean, coastwise, and Great Lakes service as applicable to the particular vessel and the service in which she is to be employed.
(b) Every passenger vessel marked with a subdivision load line shall be subjected to the surveys specified in this paragraph. The details of the surveys or inspections indicated in paragraphs (b)(1) through (3) of this section shall be as set forth in the applicable sections of part 71 of subchapter H (Passenger Vessels) of this chapter.
(1) A survey before the vessel is put in service.
(2) A periodical survey once every 12 months.
(3) Additional surveys as occasion arises.
(4) Surveys required by part 42, part 44, or part 45 of this subchapter.
§ 46.10-20 Application for the assignment and renewal of subdivision load lines.
(a) Application for assignment and renewal of subdivision load lines and certification thereof shall be made in writing to the Commandant (CG-ENG), Attn: Office of Design and Engineering Systems, U.S. Coast Guard Stop 7509, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593-7509.
§ 46.10-25 Equivalents.
(a) Where in the regulations in this part it is provided that a particular fitting, appliance, apparatus, or type thereof, shall be fitted or carried in a vessel engaged on foreign voyages by sea or that any particular arrangement shall be adopted, there may be substituted any other fitting or appliance or type thereof or any other arrangement provided that the Commandant, U.S. Coast Guard, shall have been satisfied by suitable trials that the fitting, appliance, or apparatus, or type thereof, or that the arrangement substituted is at least as effective as that specified in this part.
(b) Where, in the application of the regulations in this part to passenger vessels engaged in coastwise voyages by sea and on Great Lakes voyages, it is desired to substitute other construction, arrangement, fitting, or appliance, or type thereof, such substitution may be made if approved by the Commandant, U.S. Coast Guard, provided the degree of safety provided by this part is obtained.
§ 46.10-30 Subdivision load line certificates.
(a) Passenger vessels engaged in foreign voyages by sea shall have their subdivision load lines certified on the safety certificate required by the International Convention for Safety of Life at Sea, 1960. Safety certificates shall be issued by the Commandant, U.S. Coast Guard, for a period not to exceed one year. These vessels will also be provided with the load line certificate required by part 42 of this subchapter, the minimum freeboard shown thereon to be not less than the minimum freeboard corresponding to the principal passenger condition. The fact that they are subdivision load lines is to be noted on the load line certificate.
(b) Passenger vessels engaged on coastwise voyages by sea or Great Lakes voyages shall have the position of their subdivision load lines recorded on a load line certificate in the form required by part 42 or part 45 of this subchapter. The fact that they are subdivision load lines is to be noted on the load line certificate.
(c) A note shall be added to the load line certificate below the signature of the assigning—authority in the following form:
The bulkhead deck used for determining the position of the subdivision load lines certified above is __________________________ (here described bulkhead deck).
(d) Annual inspections of passenger vessels shall be as required by §§ 42.09-40 and 46.10-15 of this subchapter and renewal of passenger vessels’ load line certificates shall be as required by §§ 42.09-15 and 42.09-20.
(e) Each new passenger vessel which receives its first load line certificate shall also be provided with a copy of the load line survey report as required by § 42.09-1(c) or § 45.01-30 of this subchapter.
§ 46.10-35 Validity of subdivision load line certificates.
(a) Subdivision load line certificates issued to passenger vessels shall only be valid during the time for which the certificates are issued.
(b) If, due to any cause, the conditions as required by this part are changed, or the regulations in this part are not carried out, the load line certificate may be cancelled and the load lines considered nonexistent: Provided, That if the conditions causing the cancellation of the certificate are satisfactorily corrected, the load line certificate shall be reinstated for the remainder of its term.
(c) A valid subdivision load line certificate for foreign voyages by sea shall be valid for coastwise voyages by sea and Great Lakes voyages. A valid subdivision load line certificate for coastwise voyages by sea shall be valid for Great Lakes voyages but not for foreign voyages by sea. A valid subdivision load line certificate for Great Lakes voyages shall not be valid for foreign or coastwise voyages by sea.
§ 46.10-40 Nonsubmergence subdivision load line (Great Lakes).
(a) Passenger vessels on the Great Lakes of 150 gross tons or over shall not submerge the subdivision load line applicable to the voyage.
§ 46.10-45 Nonsubmergence subdivision load lines in salt water.
(a) Passenger vessels required to be marked with subdivision load lines, engaged on foreign and coastwise voyages other than the Great Lakes voyages, shall not submerge in salt water the subdivision load line applicable to the voyage. Passenger vessels engaged on ocean, foreign or coastwise voyages may be marked with fresh water load lines. A passenger vessel on foreign or coastwise voyages (except Great Lakes voyages) may have an allowance made for the degree of brackishness of the water in which the vessel is floating but not for the weight of fuel, water, etc., required for consumption between the point of departure and the open sea, and no allowance is to be made for bilge or ballast water that may be in the passenger vessel at the time of departure.
§ 46.10-50 Drills and inspections.
(a) For the required drills and inspections to be conducted on passenger vessels, see subpart 78.17 of subchapter H (Passenger Vessels) of this chapter.
§ 46.10-55 Logbook entries.
(a) For required logbook entries to be made on passenger vessels, see subpart 78.17 of subchapter H (Passenger Vessels) of this chapter.
§ 46.10-60 Control.
The Director, Field Operations (DFO) or the Coast Guard District Commander may detain a passenger vessel for a survey if there is reason to believe that such a vessel is proceeding on her journey in excess of the draft allowed by the regulations in this part as indicated by the vessel’s load lines certified on the safety certificate, load line certificate, or otherwise. The Coast Guard District Commander may detain a passenger vessel if it is so loaded as to be manifestly unsafe to proceed to sea. Except as otherwise required by this section, § 42.07-60 of this subchapter applies to all passenger vessels assigned load lines under the load line acts and the regulations of this subchapter.
§ 46.10-65 Construction.
(a) The watertight subdivision of every passenger vessel must be as efficient as possible, having regard to its intended service. This principle is given effect by applying the requirements in part 171 of this chapter.
(b) Passenger vessels engaged in foreign voyages by sea or coastwise voyages by sea or voyages on the Great Lakes, to be marked with subdivision load lines shall comply with the requirements in this part.
§ 46.10-70 Plans and inspections of new and converted vessels.
(a) Plans for a new passenger vessel or a vessel to be converted to a passenger vessel shall be submitted to the Commandant as required by subpart 71.65 of subchapter H (Passenger Vessels) of this chapter.
(b) Inspections shall be made during the construction or conversion of the vessel as required by subpart 71.20 of subchapter H (Passenger Vessels) of this chapter.
(c) Upon completion of construction or conversion of a passenger vessel, a stability test must be performed and stability information must be supplied to the operator as required by part 170 of this chapter.
Subpart 46.15—Subdivision Load Lines for Passenger Vessels Engaged in Foreign, Coastwise, and Great Lakes Voyages
§ 46.15-1 Procedure for determination of subdivision load line.
The procedure for determining the subdivision load line as well as special construction features of the vessel must be as set forth in subpart 72.01 and parts 170 and 171 of this chapter.
§ 46.15-5 Engineering requirements.
(a) Bilge and ballast systems, piping, inlets and discharges, ash chutes, astern power, and auxiliary steering shall be in accordance with the provisions of subchapter F (Marine Engineering) of this chapter.
§ 46.15-10 Subdivision load lines.
(a) Subdivision load lines shall be located by measuring vertically down from the deck line required by part 42 of this subchapter.
(b) The length, width, and manner of marking the lines shall be as provided in subpart 42.13 of this subchapter.
(c) No subdivision load line is to be placed so that the freeboard is reduced from that determined by the highest seasonal mark permitted by part 42.
(d) When the highest subdivision load line is located on a vessel used as a passenger vessel in a position between the highest and lowest seasonal load line marks, the seasonal load line marks above the subdivision load line will be omitted and those below will be marked.
(e) When the freeboard from the highest subdivision load line on a vessel used as a passenger vessel is greater than the freeboard from the lowest load line permitted by part 42 of this subchapter, the load lines required by part 42 of this subchapter shall be omitted and the disk with its horizontal line located in line with the highest subdivision load line.
(f) One fresh water line shall be marked. When a subdivision and a normal load line are combined, the normal fresh water line only shall be used unless the position of the subdivision load line is such that confusion will result, in which case a subdivision fresh water line may be used, marked FC
(g) Subdivision load lines shall be aft of the vertical line. The vertical line shall be extended as necessary to connect the lowest and highest load lines marked on the vessel.
(h) When a vessel has spaces used for cargo and passengers alternatively so that the position of the subdivision load line varies with the service, subdivision load lines for the principal passenger condition shall be marked and denoted by C
(i) The principal passenger condition for a vessel having spaces used for passengers and cargo alternatively is the condition where only those spaces appropriated exclusively to passengers are taken into consideration for determination of the subdivision load line.
(j) For Great Lakes vessels, references to part 42 shall read part 45 and a “diamond” shall be substituted for the “disk”. No “fresh water” line will be marked.
PART 47—COMBINATION LOAD LINES
Subpart A—General
§ 47.100 Purpose.
(a) The purpose of the regulations in this part is to set forth simplified alternative marking schemes for those vessels operating in more than one service. Operating requirements for a given vessel could vary depending on the service, the season of the year, stability requirements, manning requirements and tonnage requirements. The conditions of assignment, restrictions applicable, form of the certificate and the load line marks are described.
§ 47.110 Definitions used in this part.
(a) International service means:
(1) A voyage by sea between a port under the jurisdiction of the United States and a port of a foreign country, its colonies, territories, or protectorates, or conversely (a voyage exclusively on the Great Lakes is excepted); or
(2) A voyage that proceeds beyond 20 nautical miles from the territorial sea baseline.
(b) Great Lakes service means a voyage from a United States port or place on the Great Lakes to another United States port or place on the Great Lakes or to a Canadian port or place on the Great Lakes, or conversely. In concurrence with related Canadian regulations, the waters of the St. Lawrence River west of a rhumb line drawn from Cap de Rosiers to West Point, Anticosti Island, and west of a line along 63° W. Longitude from Anticosti Island to the north shore of the St. Lawrence River shall be considered as part of the Great Lakes. In addition, the Victoria Bridge, Montreal, Canada, is the dividing line between fresh water and salt water in the St. Lawrence River.
Subparts B-E [Reserved]
Subpart F—International and Great Lakes Service; Stability Limited Deck Cargo Barges
§ 47.600 Description of service.
This subpart applies to deck cargo barges operating in International and Great Lakes service and meeting the conditions of assignment in § 47.610 of this subpart.
§ 47.610 Conditions of assignment.
Owners or operators of deck cargo barges which are draft limited by the intact stability requirements of 46 CFR 174.015 (a)(1) and (a)(2) may elect to be assigned load lines under this subpart in order to load to a draft corresponding to the intact stability requirement of 10 foot-degrees (46 CFR 174.015(a)(2)) while engaging in Great Lakes service during the summer season.
§ 47.620 Load line marks.
(a) A plimsoll mark (disc and line through center) applicable to International service must be placed at the draft corresponding to 15-degrees of righting energy as calculated in fulfilling the requirements of 46 CFR 174.015(a)(1).
(b) The seasonal ladder representing summer, winter, and winter North Atlantic seasons must be as shown in Figure 1 below.
(c) An equivalent Great Lakes summer seasonal line must be placed on the seasonal ladder at the draft corresponding to 10 foot-degrees of righting energy as calculated in fulfilling the requirements of 46 CFR 174.015(a)(2) and be marked with a (T).
(d) The fresh water mark may be omitted by request of the owner or operator.
§ 47.630 Restrictions.
(a) The mark (T) applies only to Great Lakes service from May 1 through September 30.
(b) Notations are to be placed on the face of the load line certificate to the effect that:
(1) The barge must be operated in compliance with the draft vs. cargo vertical center of gravity tables in the U.S. Coast Guard approved stability letter, and
(2) The mark (T) is applicable only for Great Lakes service from May 1 through September 30 as per 46 CFR 45.9
§ 47.640 Form of certificate.
The form of the certificate is as specified in § 42.50-5(b) of this subchapter with the exception that the illustrated load line marks are as shown in Figure 1 below.
Subpart G [Reserved]
SUBCHAPTER F—MARINE ENGINEERING
PART 50—GENERAL PROVISIONS
Subpart 50.01—Basis and Purpose of Regulations
§ 50.01-10 Purpose of regulations.
(a) The purpose of the regulations in this subchapter is to set forth minimum requirements for marine engineering details for various types of vessels in accordance with the intent of title 52 of the Revised Statutes and acts amendatory thereof or supplemental thereto as well as to implement various international conventions for safety of life at sea and other treaties, which contain requirements affecting marine engineering. The regulations in this subchapter have the force of law.
(b) All marine engineering details, such as boilers, pressure vessels, main and auxiliary machinery, piping, valves, and fittings, shall be designed, constructed, and installed in accordance with the provisions of this subchapter, except when specifically modified by the regulations in another subchapter in this chapter for a particular type of vessel or where a specific installation may be required or permitted.
§ 50.01-15 Scope of regulations.
(a) This subchapter provides the specifications, standards and requirements for strength and adequacy of design, construction, installation, inspection, and choice of materials for machinery, boilers, pressure vessels, safety valves, and piping systems upon which safety of life is dependent.
(b) Since this subchapter contains the marine engineering details, it implements the requirements for inspection and certification of vessels as set forth in other subchapters for specific types of vessels.
(c) The regulations in this subchapter (parts 50, 52, 53, 54, 56, 57, 58, 59, and 61 through 64) have preemptive effect over state or local regulations in the same field.
§ 50.01-20 OMB control numbers assigned pursuant to the Paperwork Reduction Act.
(a) Purpose. This section collects and displays the control numbers assigned to information collection and recordkeeping requirements in this subchapter by the Office of Management and Budget (OMB) pursuant to the Paperwork Reduction Act of 1980 (44 U.S.C. 3501 et seq.). The Coast Guard intends that this section comply with the requirements of 44 U.S.C. 3507(f) which requires that agencies display a current control number assigned by the Director of the OMB for each approved agency information collection requirement.
(b) Display.
46 CFR Part or Section where Identified or Described | Current OMB Control No. |
---|---|
Parts 50 through 64 | 1625-0097 |
Subpart 50.05—Application
§ 50.05-1 General.
(a) The regulations in this subchapter shall apply to the marine engineering details of installations on vessels required to be inspected and certificated under other subchapters in this chapter as described in § 50.01-10.
(b) The regulations in this subchapter are not retroactive in effect, except as provided in § 50.05-5 or § 50.05-10, or if specifically so provided for at the time specific regulations are amended or added.
(c) The requirements in this subchapter revised or added subsequent to July 1, 1969, shall be applicable to the installations contracted for after the effective dates of such requirements. Normally, materials, items of equipment, or installations in vessels which have been accepted and passed as satisfactory and meeting the applicable requirements in this subchapter then in effect and which are maintained in good and serviceable condition to the satisfaction of the Officer in Charge, Marine Inspection, may be continued in use until replacement is deemed necessary by such officer or as specified in the regulations.
(d) Items of equipment, which are in use on vessels, previously approved by the Commandant but not complying with the latest specification requirements may be continued in use so long as they are maintained in good and serviceable condition to the satisfaction of the Officer in Charge, Marine Inspection, until replacement is deemed necessary by such officer or as specified in the regulations.
(e) Industrial systems and components on mobile offshore drilling units must meet subpart 58.60 of this chapter.
§ 50.05-5 Existing boilers, pressure vessels or piping systems.
(a) Whenever doubt exists as to the safety of an existing boiler, pressure vessel, or piping system, the marine inspector may require that it be gaged or checked to determine the extent of deterioration, and if necessary for safety may require the recalculation and reduction of the maximum allowable working pressure.
(b) For the purpose of recalculating the maximum allowable working pressure of boilers, pressure vessels, or piping which have deteriorated in service, the applicable design formulas in effect at the time it was contracted for or built or the currently effective design formulas in this subchapter shall be used: Provided, That such recalculation based on currently effective design formulas in this subchapter does not permit a higher pressure than that originally allowed by the regulations in effect at the time such work was contracted for or built.
(c) When existing vessels are reboilered, the mountings and attachments shall be renewed in accordance with the regulations in this subchapter in effect at the time such reboilering work is contracted for. The existing steam piping shall be examined. Those portions which are in good condition and comply with minimum thickness requirements in effect at the time such reboilering work is contracted for may be continued in service. The steam piping replaced shall be in accordance with the regulations in this subchapter in effect for new construction.
(d) For the purpose of this section, existing equipment includes only items which have previously met all Coast Guard requirements for installation aboard a vessel certificated by the Coast Guard, including requirements for design, fabrication, testing, and inspection at the time the equipment was new.
§ 50.05-10 Alterations or repairs.
(a) When alteration or repair of boilers, pressure vessels, machinery, safety valves or piping systems becomes necessary, the work shall be done under the cognizance of the Officer in Charge Marine Inspection. It shall be done in accordance with the regulations in effect at the time such vessel or installation was contracted for or built (whichever is latest), or in accordance with the regulations in effect for new construction.
(b) When alterations or repairs are made to a U.S. flag vessel in a port or place not in the United States, a notice containing details of the proposed alterations or repairs must be submitted to the appropriate Officer in Charge, Marine Inspection.
§ 50.05-15 Vessels subject to regulations in this subchapter.
(a) Passenger vessels, tank vessels, cargo and miscellaneous vessels, nautical schoolships, mobile offshore drilling units, and oceanographic vessels are subject to the regulations in this subchapter to the extent prescribed by various laws and regulations as described in § 50.01-1. The applicable provisions in this subchapter shall apply to all such U.S. flag vessels, and to all such foreign vessels which carry passengers from any port in the United States except as follows:
(1) Any vessel of a foreign nation signatory to the International Convention for Safety of Life at Sea, 1974, and which has on board a current, valid Convention certificate attesting to the sufficiency of the marine engineering details as prescribed by applicable regulations in this chapter.
(2) Any vessel of a foreign nation having inspection laws approximating those of the United States together with reciprocal inspection arrangements with the United States, and which has on board a current, valid certificate of inspection issued by its government under such arrangements.
(3) Any vessel operating exclusively on inland waters which are not navigable waters of the United States.
(4) Any vessel laid up and dismantled and out of commission.
(5) With the exception of vessels of the U.S. Maritime Administration, any vessel with the title vested in the United States and which is used for public purposes.
(b) Notwithstanding the exceptions previously noted in paragraphs (a) (1) and (2) of this section, foreign vessels of novel design or construction or whose operation involves potential unusual risks shall be subject to inspection to the extent necessary to safeguard life and property in U.S. ports, as further provided by § 2.01-13 in subchapter A (Procedures Applicable to the Public) of this chapter.
§ 50.05-20 Steam-propelled motorboats.
(a) The requirements covering design of the propelling engine, boiler, and the auxiliary machinery, and the inspection thereof on all motor boats which are more than 40 feet in length and which are propelled by machinery driven by steam shall be in accordance with the applicable provisions of this subchapter.
(b) If the engines, boilers, and auxiliary machinery are found to be in safe operating condition at the initial or subsequent periodical inspection, the Officer in Charge, Marine Inspection, shall issue a letter to that effect. Such letter shall be posted on the vessel under glass. The letter will be valid for a specified period of time, as determined by the Officer in Charge, Marine Inspection. The owner, within 30 days prior to its expiration, shall make application to the nearest Officer in Charge, Marine Inspection for a renewal thereof.
Subpart 50.10—Definition of Terms Used in This Subchapter
§ 50.10-1 Commandant.
The term Commandant means the Commandant U.S. Coast Guard.
§ 50.10-5 Coast Guard District Commander or District Commander.
The term Coast Guard District Commander or District Commander means an officer of the Coast Guard designated as such by the Commandant to command all Coast Guard activities within his district, which include the inspections, enforcement, and administration of Subtitle II, Title 46, U.S. Code, Title 46 and Title 33 U.S. Code, and regulations under these statutes.
§ 50.10-10 Officer in Charge, Marine Inspection, (OCMI).
The term Officer in Charge, Marine Inspection, (OCMI) means any person from the civilian or military branch of the Coast Guard designated as such by the Commandant and who, under the superintendence and direction of the Coast Guard District Commander, is in charge of an inspection zone for the performance of duties with respect to the inspections, enforcement, and administration of Subtitle II, Title 46, U.S. Code, Title 46 and Title 33 U.S. Code, and regulations under these statutes.
§ 50.10-15 Marine inspector or inspector.
The term marine inspector or inspector means any person from the civilian or military branch of the Coast Guard assigned under the superintendence and direction of an Officer in Charge, Marine Inspection, or any other person as may be designated for the performance of duties with respect to the inspections, enforcement and the administration of Subtitle II, Title, 46, U.S. Code, Title 46 and Title 33, U.S. Code, and regulations under these statutes.
§ 50.10-20 Headquarters.
The term Headquarters means the Commandant (CG-00), Attn: Commandant, U.S. Coast Guard Stop 7000, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593-7000.
§ 50.10-23 Marine Safety Center.
The term Marine Safety Center refers to the Commanding Officer, Marine Safety Center, U.S. Coast Guard, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593 for visitors. Send all mail to Commanding Officer (MSC), Attn: Marine Safety Center, U.S. Coast Guard Stop 7430, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593-7430, in a written or electronic format. Information for submitting the VSP electronically can be found at http://www.uscg.mil/HQ/MSC.
§ 50.10-25 Coast Guard Symbol.
(a) The term Coast Guard Symbol means that impression stamped on the nameplates of boilers, pressure vessels, and safety valves by a marine inspector upon the satisfactory completion of the tests and inspection of the product. It may also be used by a marine inspector to identify workmanship test plates and welding samples.
(b) The impression of the Coast Guard Symbol for stamping nameplates and specimens is shown in Figure 50.10-25(b).
§ 50.10-30 Coast Guard number.
(a) The Coast Guard number means that number assigned to boilers and pressure vessels by the Officer in Charge, Marine Inspection, who makes the final tests and inspections.
(b) The Coast Guard number shall be stamped on the nameplates of boilers and pressure vessels.
(c) The Coast Guard number is comprised of the following:
(1) Three capital letters which identify the office of the issuing Officer in Charge, Marine Inspection (see table 50.10-30); followed by,
(2) An OCMI serial number, by which the particular boiler or pressure vessel can be identified; the first two digits of which will identify the calendar year the number was assigned.
Table 50.10-30—Previous Sector Office Identification Letters in Coast Guard Numbers for Boilers and Pressure Vessels
Identification | Sector Office |
---|---|
ALB | Albany. |
ANC | Anchorage. |
BAL | Baltimore. |
BOS | Boston. |
BUF | Buffalo. |
CHA | Charleston. |
CHI | Chicago. |
CIN | Cincinnati. |
CLE | Cleveland. |
COR | Corpus Christi. |
DET | Detroit. |
DUL | Duluth. |
GAL | Galveston. |
GUA | Guam. |
HON | Honolulu. |
HOU | Houston. |
HRV | Hampton Roads, VA. |
HUN | Huntington. |
JAC | Jacksonville. |
JUN | Juneau. |
LIS | Long Island. |
LOS | Los Angeles. |
LOU | Louisville. |
MEM | Memphis. |
MIA | Miami. |
MIL | Milwaukee. |
MIN | Minneapolis. |
MOB | Mobile. |
MOR | Morgan City. |
NAS | Nashville. |
NEW | New Orleans. |
NYC | New York. |
PAD | Paducah. |
PAT | Port Arthur. |
PHI | Philadelphia. |
PIT | Pittsburgh. |
POM | Portland, ME. |
POR | Portland, OR. |
PRO | Providence. |
ROT | Rotterdam. |
SAV | Savannah. |
SDC | San Diego. |
SEA | Seattle. |
SFC | San Francisco. |
SIM | Saint Ignace. |
SJP | San Juan. |
SLM | St. Louis. |
STB | Sturgeon Bay. |
TAM | Tampa. |
TOL | Toledo. |
VAL | Valdez. |
WNC | Wilmington, NC. |
§ 50.10-35 Constructed.
The term constructed means the keel has been laid or, for vessels with no keel, assembly of at least 50 tons or 1% of the estimated mass of all structural material, whichever is less, has been completed.
Subpart 50.20—Plan Submittal and Approval
§ 50.20-1 General.
(a) The required vessel, equipment, or installation plans, as listed in this subchapter, are general in character, but include all plans which normally show the intended construction and safety features coming under the cognizance of the Coast Guard. In a particular case, however, not all of the plans enumerated may be applicable, and in such cases the Coast Guard will so notify the submitter.
(b) Manufacturers of pressure vessels and other components, which require specific fabrication inspection in accordance with the requirements of this subchapter, shall submit and obtain approval of the applicable construction plans prior to the commencement of such fabrication. Manufacturers of automatically controlled boilers shall submit and obtain approval of the applicable control system plans prior to installation of the boiler. Manufacturers of boilers which must meet the requirements of part 52 of this subchapter shall submit the applicable construction plans for review prior to installation.
§ 50.20-5 Procedures for submittal of plans.
(a) As the relative locations of shipyards, design offices, and Coast Guard offices vary throughout the country, no specific routing will be required in the submittal of plans. In general, one of the procedures outlined in this section apply, but if a more expeditious procedure can be used, there will normally be no objection to it.
(b) The plans may be submitted in duplicate to the Officer in Charge, Marine Inspection, at or nearest the place where the vessel is to be built. Alternatively, the plans may be submitted in triplicate to the Marine Safety Center.
(c) In the case of classed vessels, upon specific request by the submitter, the American Bureau of Shipping will arrange to forward the necessary plans to the Coast Guard indicating its action thereon. In this case, the plans will be returned directly to the submitter as noted in paragraph (c) of this section.
§ 50.20-10 Number of copies of plans required.
(a) Three copies of each plan are normally required so that one copy can be returned to the submitter. If the submitter desires additional copies of approved plans, a suitable number should be submitted to permit the required distribution.
§ 50.20-15 Previously approved plans.
(a) A manufacturer wishing to fabricate equipment in accordance with a plan previously approved (including work accomplished under a different contract) shall not be required to resubmit such plans provided:
(1) Certification is submitted that the proposed equipment conforms in every respect to the plan previously approved, and such certification contains the drawing number, title, date, and last revision or change date, and date of previous approval;
(2) The current regulations, including adopted specifications, standards or codes, pertaining to the proposed equipment are the same as those current when the original plan was approved; and
(3) A copy of the approved plan is available for review by the approving office.
§ 50.20-25 Calculations.
(a) Calculations shall be forwarded with plans submitted for approval and shall clearly substantiate compliance with the regulations in this subchapter. Care shall be taken to identify sources of equations, factors and other information upon which the calculations are based.
(b) The results of the calculations, such as the maximum allowable working pressure (MAWP), test pressure, and safety device settings, shall be clearly identified.
§ 50.20-30 Alternative materials or methods of construction.
(a) When new or alternative procedures, designs, or methods of construction are submitted for approval and for which no regulations have been provided, the Commandant will act regarding the approval or disapproval thereof.
(b) If, in the development of industrial arts, improved materials or methods of construction are developed, their use in lieu of those specified will be given consideration upon formal application to the Commandant, with full information as to their characteristics, together with such scientific data and evidence as may be necessary to establish the suitability of such materials or methods of construction for the purpose intended.
§ 50.20-33 [Reserved]
§ 50.20-35 Marine inspector’s decisions.
(a) When it becomes necessary for a marine inspector to make decisions on matters covered by the regulations in this subchapter or by requirements in referenced specifications, standards or codes, the inspector shall inform the owner or his representative of the requirement, which will be identified by source, section and paragraph number, on which the decisions are based. Whenever it is necessary to make decisions in matters not specifically covered by the regulations in this subchapter or by referenced requirements, the marine inspector shall clearly state the reasons which caused him to arrive at such decisions.
(b) If the owner or his representative disagrees with a decision made by the marine inspector, he shall take up the matter with the local Officer in Charge, Marine Inspection. The owner or his representative may appeal the decision of the Officer in Charge, Marine Inspection, in accordance with § 50.20-40.
§ 50.20-40 Right of appeal.
Any person directly affected by a decision or action taken under this subchapter, by or on behalf of the Coast Guard, may appeal therefrom in accordance with subpart 1.03 of this chapter.
Subpart 50.25—Acceptance of Material and Piping Components
§ 50.25-1 General.
(a) Materials and piping components used in the construction of boilers, pressure vessels, pressure piping systems, and related components are accepted by review of manufacturer or mill certificates under § 50.25-3 of this part, product marking in accordance with an adopted industry standard, or technical information indicating their compliance with the requirements of this subchapter.
(b) Plate, bar stock, pipe, tube, pipe joining fittings (tees, elbows, reducers, etc.), bolting, castings, forgings, and flanges, are accepted by review of manufacturer or mill certificates under §§ 50.25-3, 50.25-5, and 50.25-7 of this part.
(c) Valves, fluid conditioner fittings, and special purpose fittings complying with an adopted industry standard and marked in accordance with the standard are accepted through review of the marking indicating compliance with the adopted industry standard.
(d) Valves, fluid conditioner fittings, special purpose fittings, and pipe joining fittings not complying with an adopted industry standard are accepted for use on a case-by-case basis. Acceptance is granted by the Marine Safety Center or the Officer in Charge, Marine Inspection, having cognizance over the installation of the product. To obtain acceptance of a product, the manufacturer must submit, via the vessel owner or representative, the information described in § 50.25-10 of this part to the Marine Safety Center or the cognizant Officer in Charge, Marine Inspection.
(e) Components designed for hydraulic service which require shock testing under § 58.30-15(f) of this chapter and nonmetallic flexible hose assemblies must be accepted by the Commandant (CG-ENG). Manufacturers desiring acceptance of these products must submit information necessary to show compliance with §§ 56.60-25(c) or 58.30-15 of this chapter, as applicable. Acceptance of specific installations of acceptable nonmetallic flexible hose assemblies and shock tested hydraulic components is granted by the Marine Safety Center or the cognizant Officer in Charge, Marine Inspection, as described in paragraph (d) of this section.
(f) The vessel owner or representative shall make available to the Officer in Charge, Marine Inspection, the manufacturer or mill certificates, specific letters of acceptance, or approved plans necessary to verify that piping components comply with the requirements of this subchapter.
§ 50.25-3 Manufacturer or mill certification.
(a) A manufacturer or mill producing materials used in certain products for installation on inspected vessels, shall issue a certificate or mill test report which shall report the results of chemical analysis and mechanical properties required by the ASTM specification.
(b) This certificate shall be made available to the marine inspector and Officer in Charge, Marine Inspection, upon request to the fabricator. (For exception refer to § 50.25-5(d).)
§ 50.25-5 Products requiring manufacturer or mill certification.
(a) Products required to be certified by a manufacturer or by mill certificate shall be fabricated and tested in accordance with the applicable specifications. Such products will not normally be subject to mill inspection by the Coast Guard except as required by § 50.25-7.
(b) The Officer in Charge, Marine Inspection, having cognizance over the installation of the products required to be certified shall ensure that adequate control has been exercised to identify the product with its manufacturer or mill certificate.
(c) In the event that the Officer in Charge, Marine Inspection, determines that handling of a product has been such that proper identification is not possible, he may:
(1) Require testing in his presence based on the applicable material or fabrication specification; or
(2) Reject the product on the basis that it cannot be properly identified.
(d) A product conforming to an acceptable material specification may, at the discretion of the Officer in Charge, Marine Inspection, be accepted without referring to its manufacturer or mill certification, if:
(1) The product is marked in accordance with the identification marking requirements of the specification;
(2) The marking alone is sufficient to identify that specification; and
(3) In the opinion of the Officer in Charge, Marine Inspection, the application of the product does not require knowledge of the exact chemical analysis or mechanical properties enumerated on the manufacturer or mill certificate.
§ 50.25-7 Testing of products required to be certified in presence of marine inspector.
(a) Certified products are not normally tested in the presence of a marine inspector. The Commandant may, however, assign a marine inspector to witness tests required by the applicable specifications to satisfy himself that the requirements are met.
(b) Marine inspectors shall have free entry at all times to those parts of the plant where material subject to the regulations in this subchapter is being manufactured. The manufacturer shall provide marine inspectors all reasonable facilities to satisfy them that the material is being manufactured in accordance with the requirements of the Commandant.
(c) Unless otherwise authorized, required tests and inspections described in applicable specifications shall be made at the place of manufacture prior to shipment. Unless otherwise specified, tests shall be performed at room temperature. These tests when performed in the presence of a marine inspector will be so conducted as not to interfere unnecessarily with the operation of the plant.
(d) Marine inspectors shall assure themselves that test specimens are marked for positive identification with the materials which they represent.
§ 50.25-10 Acceptance of piping components by specific letter or approved plan.
(a) A manufacturer of a piping component which does not comply with an adopted industry standard and requires acceptance by specific letter or approved plan must do the following:
(1) Submit an engineering type catalog or representative drawings of the component which includes the pressure and temperature ratings of the component and identify the service for which it is intended.
(2) Identify materials used to fabricate the component. Materials must meet the requirements of subpart 56.60 of this chapter. If the component is not manufactured to accepted material specifications, the manufacturer must prove equivalency to accepted material specifications by comparing details of the materials’ chemical composition, mechanical properties, method of manufacture, and complete chemical and mechanical test results with an accepted material specification.
(3) Identify the industry standard, if any, to which the component is manufactured.
(4) Submit a description of nondestructive testing performed on the component.
(5) Submit a description of the marking applied to the component.
(6) Submit information showing compliance with the requirements of part 56, subparts 56.15, 56.20, 56.25, 56.30, or 56.35 of this chapter, as applicable.
(7) Submit any additional information necessary to evaluate the component’s acceptability for its intended application.
(b) If the component is found to comply with the requirements of this subchapter, the component is designated as acceptable for its intended installation. This acceptance is in the form of a specific letter relating directly to the particular component or in the form of an approved piping system plan in which the component is identified as an integral part.
Subpart 50.30—Fabrication Inspection
§ 50.30-1 Scope.
(a) The manufacturer shall notify the Officer in Charge, Marine Inspection, of the intended fabrication of pressure vessels that will require Coast Guard inspection.
(b) For exemption of certain pressure vessels from shop inspection see § 54.01-15 of this subchapter.
(c) For a classification delineation of boilers and pressure vessels refer to tables 54.01-5(a) and 54.01-5(b) of this subchapter.
§ 50.30-10 Class I, I-L and II-L pressure vessels.
(a) Classes I, I-L and II-L pressure vessels shall be subject to shop inspection at the plant where they are being fabricated, or when determined necessary by the Officer in Charge, Marine Inspection.
(b) The manufacturer shall submit Class I, I-L and II-L pressure vessels, as defined in parts 54 and 56 of this subchapter for shop inspection at such stages of fabrication as may be requested by the Officer in Charge, Marine Inspection.
§ 50.30-15 Class II pressure vessels.
(a) Class II pressure vessels shall be subject to shop inspections at the plant where they are being fabricated, as or when determined necessary by the Officer in Charge, Marine Inspection. The inspections described in this section are required, unless specifically exempted by other regulations in this subchapter.
(b) The first inspection of Class II welded pressure vessels shall be performed during the welding of the longitudinal joint. At this time the marine inspector shall check the material and fit-up of the work, and ascertain that only welders who have passed the required tests are employed.
(c) A second inspection of Class II welded pressure vessels shall be made during the welding of the circumferential joints. At this time the marine inspector shall check any new material being used which may not have been examined at the time of the first inspection, also the fit-up of the vessel at this stage of fabrication, and in addition, observe the welding and ascertain that only welders who have passed the required tests are employed.
§ 50.30-20 Class III pressure vessels.
(a) Class III pressure vessels shall be subject to shop inspection at the plant where they are being fabricated, as or when determined necessary by the Officer in Charge, Marine Inspection. The inspection described in this section is required, unless specifically exempted by other regulations in this subchapter.
(b) For Class III welded pressure vessels, one inspection shall be made during the welding of the longitudinal joint. If there is no longitudinal joint, the inspection shall be made during the welding of a circumferential joint. At this time the marine inspector shall check the material and fit-up of the work and see that only welders who have passed the required tests are employed.
PART 51 [RESERVED]
PART 52—POWER BOILERS
Subpart 52.01—General Requirements
§ 52.01-1 Incorporation by reference.
(a) Certain material is incorporated by reference into this part with the approval of the Director of the Federal Register under 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than that specified in this section, the Coast Guard must publish notice of change in the
(b) American Society of Mechanical Engineers (ASME) International, Three Park Avenue, New York, NY 10016-5990:
(1) 2001 ASME Boiler and Pressure Vessel Code, Section I, Rules for Construction of Power Boilers (July 1, 2001) (“Section I of the ASME Boiler and Pressure Vessel Code”), 52.01-2; 52.01-5; 52.01-50; 52.01-90; 52.01-95; 52.01-100; 52.01-105; 52.01-110; 52.01-115; 52.01-120; 52.01-135; 52.01-140; 52.01-145; 52.05-1; 52.05-15; 52.05-20; 52.05-30; 52.05-45; 52.15-1; 52.15-5; 52.20-1; 52.20-25; 52.25-3; 52.25-5; 52.25-7; and 52.25-10.
(2) 1998 ASME Boiler and Pressure Vessel Code, Section II, Part A—Ferrous Material Specifications and Part B—Nonferrous Material Specifications (1998) (“Section II of the ASME Boiler and Pressure Vessel Code”), 52.01-90.
(3) [Reserved]
§ 52.01-2 Adoption of section I of the ASME Boiler and Pressure Vessel Code.
(a) Main power boilers and auxiliary boilers shall be designed, constructed, inspected, tested, and stamped in accordance with section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1), as limited, modified, or replaced by specific requirements in this part. The provisions in the appendix to section I of the ASME Boiler and Pressure Vessel Code are adopted and shall be followed when the requirements in section I make them mandatory. For general information, table 52.01-1(a) lists the various paragraphs in section I of the ASME Boiler and Pressure Vessel Code that are limited, modified, or replaced by regulations in this part.
Table 52.01-1(
Paragraphs in section I, ASME Code 1 and disposition | Unit of this part |
---|---|
PG-1 replaced by | 54.01-5(a) |
PG-5 through PG-13 modified by | 52.01-90 |
PG-16 through PG-31 modified by | 52.01-95 |
PG-32 through PG-39 modified by | 52.01-100 |
PG-42 through PG-55 modified by | 52.01-100 |
PG-58 and PG-59 modified by | 52.01-105 |
PG-60 modified by | 52.01-110 |
PG-61 modified by | 52.01-115 (56.50-30) |
PG-67 through PG-73 modified by | 52.01-120 |
PG-90 through PG-100 modified by | 52.01-135 (52.01-95) |
PG-91 modified by | 52.01-135(b) |
PG-99 modified by | 52.01-135(c) |
PG-100 modified by | 52.01-95(e) |
PG-104 through PG-113 modified by | 52.01-140(a) |
PG-112 and PG-113 modified by | 52.01-145 |
PW-1 through PW-54 modified by | 52.05-1 |
PW-10 modified by | 52.05-15 |
PW-11.1 modified by | 52.05-20 |
PW-16 modified by | 52.05-30 |
PW-41 modified by | 52.05-20, 52.05-45 |
PWT-1 through PWT-15 modified by | 52.15-1 |
PWT-9 modified by | 52.15-5 |
PWT-9.2 replaced by | 52.15-5(b) |
PWT-11 modified by | 52.15-5 |
PWT-11.3 replaced by | 52.15-5(b) |
PFT-1 through PFT-49 modified by | 52.20-1 |
PFT-44 modified by | 52.20-17 |
PFT-46. modified by | 52.20-25 |
PFH-1 modified by | 52.25-3 |
PMB-1 through PMB-21 modified by | 52.25-5 |
PEB-1 through PEB-19 modified by | 52.25-7 |
PVG-1 through PVG-12 modified by | 52.25-10 |
A-19 through A-21 modified by | 52.01-50 |
1 The references to specific provisions in the ASME Code are coded. The first letter “P” refers to section I, while the letter “A” refers to the appendix to section I. The letter or letters following “P” refer to a specific subsection of section I. The number following the letter or letters refers to the paragraph so numbered in the text.
(b) References to the ASME Code, such as paragraph PG-1, indicate:
(c) When a section or paragraph of the regulations in this part relates to material in section I of the ASME Code, the relationship with the code will be shown immediately following the heading of the section or at the beginning of the paragraph as follows:
(1) (Modifies P ______.) This indicates that the material in P ______ is generally applicable but is being altered, amplified or augmented.
(2) (Replaces P ______.) This indicates that P ______ does not apply.
(3) (Reproduces P ______.) This indicates that P ______ is being identically reproduced for convenience, not for emphasis.
§ 52.01-3 Definitions of terms used in this part.
(a) Types of boilers—(1) Main power boiler. A main power boiler is a steam boiler used for generating steam for main propulsion.
(2) Auxiliary or donkey boiler. An auxiliary or donkey boiler is a steam boiler used for all purposes, including emergency propulsion, for which steam may be required other than main propulsion.
(3) Watertube boiler. A watertube boiler is a steam boiler in which the boiler tubes contain water and steam. The heat is applied to the outside surface of the tubes.
(4) Internally fired firetube boiler (scotch boiler). An internally fired firetube boiler is a steam boiler containing furnaces, one or more combustion chambers and tubes or flues, which are surrounded by water and through which the products of combustion pass from the furnace to the uptake. In such boilers no part of the shell is in contact with the fire or products of combustion.
(5) Externally fired firetube or flue boiler (horizontal return tubular). An externally fired firetube or flue boiler is a steam boiler, part of the outer shell of which is exposed to fire or to the products of combustion, and containing flues through which such products pass from the furnace to the uptake.
(6) High temperature water boiler. A high temperature water boiler is a boiler containing water at a temperature exceeding 250 °F.
(7) Packaged boiler. A packaged boiler is a steam boiler equipped, and shipped complete with fuel burning equipment, mechanical draft equipment, feed water apparatus and all necessary controls for manual or automatic operation, all completely mounted on a common base and requiring only to be connected to fuel, water and electric supplies to be ready for use.
(8) Fired steam boiler. A pressure vessel in which steam is generated by the application of heat resulting from the combustion of fuel is classed as a fired steam boiler.
(9) Unfired steam boiler. A pressure vessel in which steam is generated by means other than fuel combustion is classed as an unfired steam boiler. (See § 54.01-10 of this subchapter.)
(10) Hybrid boiler. A hybrid boiler is a steam boiler whose design employs features from both watertube and firetube boilers.
(b) Parts of boilers—(1) Shell. The shell is the structure forming the outer envelope of a boiler drum, or pressure vessel consisting of one or more plates properly joined (or of seamless construction) as specified in this part. This does not include tube sheets or heads.
(2) Heads. The heads are the ends of a boiler or pressure vessel. They may be flat or dished, stayed or unstayed.
(i) Dished heads. Dished heads are heads formed to a segment of a sphere or to a hemispherical or elliptical section and may be attached to the shell so that the pressure will be either on the concave or on the convex side.
(ii) Stayed heads. Stayed heads are heads supported in whole or in part by stays, furnaces, flues, tubes, etc.
(3) Water wall. A water wall is a series of tubes or elements spaced along or integral with a wall of a furnace to protect the wall and provide additional heating surface.
(4) Header. A header is a hollow forging, pipe, or welded plate of cylindrical, square, or rectangular cross section, serving as a manifold to which tubes are connected.
(5) Superheater. A superheater is an appliance for the purpose of increasing the temperature of steam.
(6) Economizer. An economizer is a feed-water heater usually located in the uptake or casing of a boiler to absorb heat from the waste gases.
(7) Domes. Domes are superstructures of shells, attached by riveting, bolting, or welding. They generally consist of a cylindrical shell with one end flanged for attachment to the main shell and the other end closed by a head which may be integral with, riveted, or welded to the shell.
(8) Steam chimneys. Steam chimneys are superstructures of steam boilers which are fitted with a lining inside of which the products of combustion pass to the smokestack. They may be constructed in the form of a dome integral with the boiler or as independent steam vessels connected by piping to the boiler.
(9) Furnace. A furnace is a firebox or a large flue in which the fuel is burned.
(i) Corrugated furnace. A corrugated furnace is a cylindrical shell wherein corrugations are formed circumferentially for additional strength and to provide for expansion.
(ii) Plain furnace. A plain furnace is a cylindrical shell usually made in sections joined by means of riveting or welding.
(10) Combustion chamber. A combustion chamber is that part of an internally fired boiler in which combustible gases may be burned after leaving the furnace.
(i) Separate combustion chamber. A separate combustion chamber is a combustion chamber which is connected to one furnace only.
(ii) Common combustion chamber. A common combustion chamber is a combustion chamber connected to two or more furnaces in a boiler.
(iii) Crown or top plate. A crown or top plate is the top of a combustion chamber and is usually supported by girder stays or by sling stays or braces.
(iv) Curved bottom plate. A curved bottom plate is the bottom of a separate combustion chamber formed to an arc of a circle and usually designed to be self-supporting.
(v) Combustion chamber tube sheet. A combustion chamber tube sheet is the plate forming the end of a combustion chamber in which the tubes are secured.
(vi) Combustion chamber back sheet. A combustion chamber back sheet is the plate opposite the tube sheet forming the back of the combustion chamber. It is usually stayed to the back head of the boiler by means of screw staybolts, or, in the case of double-ended boilers, to the back of the combustion chamber of the other end of the boiler.
(11) Flues. Flues are cylindrical shells made of seamless or welded tubing, or with a riveted longitudinal joint, the ends being attached by riveting or welding. Their purpose is to provide additional heating surface and to form a path for the products of combustion.
(12) Tubes. Tubes are cylindrical shells of comparatively small diameter constituting the main part of the heating surface of a boiler or superheater.
(i) Seamless tube. A seamless tube is a tube without any longitudinal joint.
(ii) Electric-resistance-welded tube. An electric-resistance-welded tube is a tube the longitudinal joint of which is made by the electric-resistance butt welding process.
(iii) Stay tube. A stay tube is a thickwalled tube, the end of which is usually thickened by upsetting to compensate for threading. Such tubes are used for staying tube sheets into which they are screwed and expanded.
(13) Tube sheet. A tube sheet is a portion of a boiler drum, or header perforated for the insertion of tubes.
(14) Ligament. The ligament is the section of metal between the holes in a tube sheet.
(i) Longitudinal ligament. A longitudinal ligament is the minimum section of metal between two tube holes on a line parallel with the axis of the drum.
(ii) Circumferential ligament. A circumferential ligament is the minimum section of metal between two tube holes on a line around the circumference of the drum.
(iii) Diagonal ligament. A diagonal ligament is the minimum section of metal between two tube holes in adjacent rows, measured diagonally from one row to the other.
(c) Stays and supports—(1) Surfaces to be stayed. Surfaces to be stayed or reinforced include flat plates, heads, or areas thereof, such as segments of heads, wrapper sheets, furnace plates, side sheets, combustion chamber tops, etc., which are not self-supporting; and curved plates, constituting the whole or parts of a cylinder subject to external pressure, which are not entirely self-supporting.
(2) Through stay. A through stay is a solid bar extending through both heads of a boiler and threaded at the ends for attachment by means of nuts. With this type of stay the ends are usually upset to compensate for the threading. (See Figure 52.01-3(a).)
(3) Solid screw staybolt. A solid screw staybolt is a threaded bar screwed through the plates, the ends being riveted over or fitted with nuts or welded collars. (See Figure 52.01-3(b).)
(4) Welded collar. A welded collar is a beveled ring formed around the end of a screw stay by means of arc- or gas-welding. It is used in lieu of a nut. (See Figure 52.01-3(1).)
(5) Hollow screw staybolt. A hollow screw staybolt is a hollow threaded bar screwed through the plate, the ends being riveted over or fitted with nuts or welded collars. (See Figure 52.01-3(c).)
(6) Flexible staybolt. A flexible staybolt is a bar made with ball-and-socket joint on one end, the cup of the socket being screwed into the outside sheet and covered with a removable cap, the plain end of the staybolt being threaded, screwed through the inside sheet and riveted over. (See Figure 52.01-3(d).)
(7) Sling stay. A sling stay is a flexible stay consisting of a solid bar having one or both ends forged for a pin connection to a crowfoot or other structural fitting secured to the stayed plate. (See Figure 52.01-3(e).)
(8) Crowfoot. A crowfoot is a forged fitting with palms or lugs secured to the head to form a proper connection with a sling stay. (See Figure 52.01-3(f).)
(9) Crowfoot stay. A crowfoot stay is a solid bar stay terminating in a forged fork with palms or lugs for attachment to the plate. (See Figure 52.01-3(g).)
(10) Diagonal stay. A diagonal stay is a bar or formed plate forged with palms or lugs for staying the head of the boiler to the shell diagonally. (See Figure 52.01-3(h).)
(11) Gusset stay. A gusset stay is a triangular plate used for the same purpose as a diagonal stay and attached to the head and the shell by angles, flanges, or other suitable means of attachment. (See Figure 52.01-3(i).)
(12) Dog stay. A dog stay is a staybolt, one end of which extends through a girder, dog, or bridge, and is secured by a nut, the other end being screwed through the plate which it is supporting and riveted over or fitted with a nut or welded collar. (See Figure 52.01-3(j).)
(13) Girder. A girder is a bridge, built up of plates of structural shapes separated by distance pieces, a forging, or a formed plate, which spans an area requiring support, abutting thereon and supporting the girder stays or staybolts. (See Figure 52.01-3(k).)
(14) Structural stiffeners. Structural stiffeners are rolled shapes or flanged plates which are used to stiffen a surface which is not entirely self-supporting.
(15) Reinforcement. A reinforcement is a doubling plate, washer, structural shape, or other form for stiffening or strengthening a plate.
(d) Pressure relief devices. For boilers, pressure vessels, and pressure piping, a pressure relief device is designed to open to prevent a rise of internal fluid pressure in excess of a specified value due to exposure to emergency or abnormal conditions. It may also be designed to prevent excessive internal vacuum. It may be a pressure relief valve, a nonreclosing pressure relief device or a vacuum relief valve.
(1) Pressure relief valve. A pressure relief valve is a pressure relief device which is designed to reclose and prevent the further flow of fluid after normal conditions have been restored.
(i) Safety valve. A safety valve is a pressure relief valve actuated by inlet static pressure and characterized by rapid opening or pop action. Examples of types used on boilers include:
(A) Spring-loaded safety valve. A spring-loaded safety valve is a safety valve fitted with a spring which normally holds the valve disk in a closed position against the seat and allows it to open or close at predetermined pressures. Spring-loaded safety valves are characterized by pop action.
(B) Pressure loaded pilot actuated safety valve. A pressure loaded pilot actuated safety valve is one which is held in a closed position by steam pressure and controlled in operation by a pilot actuator valve.
(C) Spring loaded pilot actuated safety valve. A spring loaded, pilot actuated safety valve is one in which a spring is used in the conventional way to hold the disk against the seat, but which has a piston attached to the spindle and enclosed within a cylinder, which when subjected to a limiting or set pressure, unbalances the spring load thereby opening the valve.
(D) Spring loaded pilot valve. A spring loaded pilot valve is a conventional safety valve designed to actuate another spring loaded safety valve through a pressure transmitting line led from the body of the pilot valve.
(ii) Relief valve. A relief valve is a pressure relief valve actuated by inlet static pressure which opens in proportion to the increase in pressure over the opening pressure.
(iii) Safety relief valve. A safety relief valve is a pressure relief valve characterized by rapid opening or pop action, or by opening in proportion to the increase in pressure over the opening pressure, depending on application.
(A) Conventional safety relief valve. A conventional safety relief valve has its spring housing vented to the discharge side of the valve. The performance characteristics (opening pressure, closing pressure, lift and relieving capacity) are directly affected by changes of the back pressure on the valve.
(B) Balanced safety relief valve. A balanced safety relief valve incorporates means of minimizing the effect of back pressure on the operational characteristics (opening pressure, closing pressure, lift and relieving capacity).
(C) Internal spring safety relief valve. An internal spring safety relief valve incorporates the spring and all or part of the operating mechanism within the pressure vessel.
(iv) Pilot operated pressure relief valve. A pilot operated pressure relief valve is a pressure relief valve in which the major relieving device is combined with and is controlled by a self-actuated auxiliary pressure relief valve.
(v) Power actuated relief valve. A power actuated pressure relief valve is a pressure relief valve in which the major relieving device is combined with and controlled by a device requiring an external source of energy.
(vi) Temperature actuated pressure relief valve. A temperature actuated pressure relief valve is a pressure relief valve. A spring loaded, pilot actuated internal temperature.
(2) Nonreclosing pressure relief device. A nonreclosing pressure relief device is a pressure relief device not designed to reclose after operation.
(i) Rupture disk device. A rupture disk device is a device actuated by inlet static pressure and designed to function by the bursting of a pressure retaining disk.
(ii) Explosion rupture disk device. An explosion rupture disk device is a rupture disk device designed for use at high rates of pressure rise.
(iii) Breaking pin device. A breaking pin device is a device actuated by inlet static pressure and designed to function by the breakage of a load carrying section of a pin which supports a pressure retaining member.
(iv) Shear pin device. A shear pin device is a device actuated by inlet static pressure and designed to function by the shearing of a load carrying pin which supports the pressure retaining member.
(v) Fusible plug device. A fusible plug device is a device designed to function by the yielding or melting of a plug of suitable melting temperature.
(vi) Frangible disk device. A frangible disk device is the same as a rupture disk device.
(vii) Bursting disk device. A bursting disk device is the same as a rupture disk device.
(3) Vacuum relief valve. A vacuum relief valve is a valve designed to admit fluid to prevent an excessive internal vacuum.
(e) Other boiler attachments—(1) Mountings. Mountings are nozzle connections, distance pieces, valves, or fittings attached directly to the boiler.
(2) Main steam stop valve. A main steam stop valve is a valve usually connected directly to the boiler for the purpose of shutting off the steam from the main steam line.
(3) Auxiliary steam stop valve. An auxiliary steam stop valve is a valve usually connected directly to the boiler for the purpose of shutting off the steam from the auxiliary lines (including the whistle lines).
(4) Manifold. A manifold is a fitting with two or more branches having valves either attached by bolting or integral with the fitting.
(5) Feed valve. A feed valve is a valve in the feed-water line which controls the boiler feed.
(6) Blowoff valve. A blowoff valve is a valve connected directly to the boiler for the purpose of blowing out water, scum or sediment.
(7) Dry pipe. A dry pipe is a perforated or slotted pipe placed in the highest part of the steam space of a boiler to prevent priming.
(8) Water column. A water column is a fitting or tube equipped with a water glass attached to a boiler for the purpose of indicating the water level.
(9) Test cocks. Test cocks are small cocks on a boiler for indicating the water level.
(10) Salinometer cocks. Salinometer cocks are cocks attached to a boiler for the purpose of drawing off a sample of water for salinity tests.
(11) Fusible plugs. Fusible plugs are plugs made with a bronze casing and a tin filling which melts at a temperature of 445° to 450 °F. They are intended to melt in the event of low water and thus warn the engineer on watch.
(f) Boiler fabrication—(1) Repair. Repair is the restoration of any damaged or impaired part to an effective and safe condition.
(2) Alteration. Alteration is a structural modification to or departure from an approved design or existing construction.
(3) Expanding. Expanding is the process of enlarging the end of a tube to make it fit tightly in the tube sheet.
(4) Beading. Beading is the process of turning over the protruding end of a tube after expanding to form a supporting collar for the tube sheet.
(5) Bell-mouthing. Bell-mouthing is the process of flaring the end of a tube beyond where it is expanded in the tube sheet.
(6) Telltale hole. A telltale hole is a small hole having a diameter not less than three-sixteenths inch drilled in the center of a solid stay, and extending to at least one-half inch beyond the inside surface of the sheet.
(7) Access or inspection openings. Access or inspection openings are holes cut in the shells or heads of boilers or boiler pressure part for the purpose of inspection and cleaning.
(8) Openings. Openings are holes cut in shells or heads of boilers or boiler pressure parts for the purpose of connecting nozzles, domes, steam chimneys, or mountings.
(g) Pressure. The term pressure is an abbreviation of the more explicit expression “difference in pressure intensity.” It is measured in terms such as pounds per square inch (p.s.i.).
(1) Gage (or gauge) pressure. Gage pressure is the difference between the pressure at the point being measured and the ambient pressure for the gage. It is measured in units such as pounds per square inch gage (p.s.i.g.).
(2) Absolute pressure. Absolute pressure is the difference between the pressure at the point being measured and that of a perfect vacuum. It is measured in units such as pounds per square inch absolute (p.s.i.a.).
(3) Internal pressure. Internal pressure refers to a situation where the pressure inside exceeds that outside the volume being described.
(4) External pressure. External pressure refers to a situation where the pressure outside exceeds that inside the volume being described.
(5) Maximum allowable working pressure. For a definition of maximum allowable working pressure, see § 54.10-5 of this subchapter.
§ 52.01-5 Plans.
(a) Manufacturers intending to fabricate boilers to be installed on vessels shall submit detailed plans as required by subpart 50.20 of this subchapter. The plans, including design calculations, must be certified by a registered professional engineer as meeting the design requirements in this part and in section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1).
(b) The following information must be included:
(1) Calculations for all pressure containment components including the maximum allowable working pressure and temperature, the hydrostatic or pneumatic test pressure, the maximum steam generating capacity and the intended safety valve settings.
(2) Joint design and methods of attachment of all pressure containment components.
(3) A bill of material meeting the requirements of section I of the ASME Code, as modified by this subpart.
(4) A diagrammatic arrangement drawing of the assembled unit indicating the location of internal and external components including any interconnecting piping.
§ 52.01-10 Automatic controls.
(a) Each main boiler must meet the special requirements for automatic safety controls in § 62.35-20(a)(1) of this chapter.
(b) Each automatically controlled auxiliary boiler having a heat input rating of less than 12,500,000 Btu/hr. (3.66 megawatts) must meet the requirements of part 63 of this chapter.
(c) Each automatically controlled auxiliary boiler with a heat input rating of 12,500,000 Btu/hr. (3.66 megawatts) or above, must meet the requirements for automatic safety controls in part 62 of this chapter.
§ 52.01-35 Auxiliary, donkey, fired thermal fluid heater, and heating boilers.
(a) To determine the appropriate part of the regulations where requirements for miscellaneous boiler types, such as donkey, fired thermal fluid heater, heating boiler, etc., may be found, refer to table 54.01-5(a) of this subchapter.
(b) Fired vessels in which steam is generated at pressures exceeding 103 kPa gage (15 psig) shall meet the requirements of this part.
§ 52.01-40 Materials and workmanship.
All materials to be used in any of the work specified in the various sections of this part shall be free from injurious defects and shall have a workmanlike finish. The construction work shall be executed in a workmanlike manner with proper tools or equipment and shall be free from defects which would impair strength or durability.
§ 52.01-50 Fusible plugs (modifies A-19 through A-21).
(a) All boilers, except watertube boilers, with a maximum allowable working pressure in excess of 206 kPa gauge (30 psig), if fired with solid fuel not in suspension, or if not equipped for unattended waterbed operation, must be fitted with fusible plugs. Fusible plugs must comply with only the requirements of A19 and A20 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) and be stamped on the casing with the name of the manufacturer, and on the water end of the fusible metal “ASME Std.” Fusible plugs are not permitted where the maximum steam temperature to which they are exposed exceeds 218 °C (425 °F).
(b) Vertical boilers shall be fitted with one fusible plug located in a tube not more than 2 inches below the lowest gage cock.
(c) Externally fired cylindrical boilers with flues shall have one plug fitted to the shell immediately below the fire line not less than 4 feet from the front end.
(d) Firebox, Scotch, and other types of shell boilers not specifically provided for, having a combustion chamber common to all furnaces, shall have one plug fitted at or near the center of the crown sheet of the combustion chamber.
(e) Double-ended boilers, having individual combustion chambers for each end, in which combustion chambers are common to all the furnaces in one end of the boiler, shall have one plug fitted at or near the center of the crown sheet of each combustion chamber.
(f) Boilers constructed with a separate combustion chamber for each individual furnace shall be fitted with a fusible plug in the center of the crown sheet of each combustion chamber.
(g) Boilers of types not provided for in this section shall be fitted with at least one fusible plug of such dimensions and located in a part of the boiler as will best meet the purposes for which it is intended.
(h) Fusible plugs shall be so fitted that the smaller end of the filling is in direct contact with the radiant heat of the fire, and shall be at least 1 inch higher on the water side than the plate or flue in which they are fitted, and in no case more than 1 inch below the lowest permissible water level.
(i) The lowest permissible water level shall be determined as follows:
(1) Vertical firetube boilers, one-half of the length of the tubes above the lower tube sheets.
(2) Vertical submerged tube boilers 1 inch above the upper tube sheet.
(3) Internally fired firetube boilers with combustion chambers integral with the boiler, 2 inches above the highest part of the combustion chamber.
(4) Horizontal-return tubular and dry back Scotch boilers, 2 inches above the top row of tubes.
(j) [Reserved]
(k)(1) Fusible plugs shall be cleaned and will be examined by the marine inspector at each inspection for certification, periodic inspection, and oftener if necessary. If in the marine inspector’s opinion the condition of any plug is satisfactory, it may be continued in use.
(2) When fusible plugs are renewed at other than the inspection for certification and no marine inspector is in attendance, the Chief Engineer shall submit a written report to the Officer in Charge, Marine Inspection, who issued the certificate of inspection informing him of the renewal. This letter report shall contain the following information:
(i) Name and official number of vessel.
(ii) Date of renewal of fusible plugs.
(iii) Number and location of fusible plugs renewed in each boiler.
(iv) Manufacturer and heat number of each plug.
(v) Reason for renewal.
§ 52.01-55 Increase in maximum allowable working pressure.
(a) When the maximum allowable working pressure of a boiler has been established, an increase in the pressure settings of its safety valves shall not be granted unless the boiler design meets the requirements of this subchapter in effect at the time the boiler was contracted for or built; but in no case will a pressure increase be authorized for boilers constructed prior to the effective date of the regulations dated November 19, 1952, if the minimum thickness found by measurement shows that the boiler will have a factor of safety of less than 4
(b) When an existing boiler is replaced by a new boiler designed to operate at pressures in excess of the pressure indicated on the certificate of inspection for the previous boiler, an analysis of the complete system shall be made, including machinery and piping, to insure its compatibility with the increased steam pressure. The maximum allowable working pressure on the certificate of inspection shall be based on the results of this analysis.
§ 52.01-90 Materials (modifies PG-5 through PG-13).
(a) Material subject to stress due to pressure must conform to specifications as indicated in paragraphs PG-5 through PG-13 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) Material not fully identified with an ASME Boiler and Pressure Vessel Code-approved specification may be accepted as meeting Coast Guard requirements providing it satisfies the conditions indicated in paragraph PG-10 of section I of the ASME Boiler and Pressure Vessel Code.
(c) (Modifies PG-5.) When the maximum allowable working pressure (See PG-21) exceeds 15 pounds per square inch, cross pipes connecting the steam and water drums of water tube boilers, headers, cross boxes, and all pressure parts of the boiler proper, shall be made of a wrought or cast steel listed in tables 1A and 1B of section II of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1).
(d) (Modifies PG-8.2.) The use of cast iron is prohibited for mountings, fittings, valves, or cocks attached directly to boilers operating at pressures exceeding 15 pounds per square inch.
§ 52.01-95 Design (modifies PG-16 through PG-31 and PG-100).
(a) Requirements. Boilers required to be designed to this part shall meet the requirements of PG-16 through PG-31 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) Superheater. (1) The design pressure of a superheater integral with the boiler shall not be less than the lowest setting of the drum safety valve.
(2) Controls shall be provided to insure that the maximum temperature at the superheater outlets does not exceed the allowable temperature limit of the material used in the superheater outlet, in the steam piping, and in the associated machinery under all operating conditions including boiler overload. Controls need not be provided if the operating superheater characteristic is demonstrated to be such that the temperature limits of the material will not be exceeded. Visible and audible alarms indicating excessive superheat shall be provided in any installation in which the superheater outlet temperature exceeds 454 °C (850 °F). The setting of the excessive superheat alarms must not exceed the maximum allowable temperature of the superheater outlet, which may be limited by the boiler design, the main steam piping design, or the temperature limits of other equipment subjected to the temperature of the steam.
(3) Arrangement shall be made for venting and draining the superheater in order to permit steam circulation through the superheater when starting the boiler.
(c) Economizer. The design pressure of an economizer integral with the boiler and connected to the boiler drum without intervening stop valves shall be at least equal to 110 percent of the highest setting of the safety valves on the drum.
(d) Brazed boiler steam air heaters. Boiler steam air heaters utilizing brazed construction are permitted at temperature not exceeding 525 °F. Refer to § 56.30-30(b)(1) of this subchapter for applicable requirements.
(e) Stresses. (Modifies PG-22.) The stresses due to hydrostatic head shall be taken into account in determining the minimum thickness of the shell or head of any boiler pressure part unless noted otherwise. Additional stresses, imposed by effects other than internal pressure or static head, which increase the average stress over substantial sections of the shell or head by more than 10 percent of the allowable stress shall be taken into account. These effects include the weight of the vessel and its contents, method of support, impact loads, superimposed loads, localized stresses due to the reactions of supports, stresses due to temperature gradients and dynamic effects.
(f) Cylindrical components under internal pressure. (Modifies PG-27.) The minimum required thickness and maximum allowable working pressure of boiler piping, tubes, drums and headers shall be as required by the formula in PG-27 of section I of the ASME Boiler and Pressure Vessel Code except that threaded boiler tubes are not permitted.
§ 52.01-100 Openings and compensation (modifies PG-32 through PG-39, PG-42 through PG-55).
(a) The rules for openings and compensation shall be as indicated in PG-32 through PG-55 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) (Modifies PG-39.) Pipe and nozzle necks shall be attached to vessel walls as indicated in PG-39 of section I of the ASME Boiler and Pressure Vessel Code except that threaded connections shall not be used under any of the following conditions:
(1) Pressures greater than 4,137 kPa (600 psig);
(2) Nominal diameters greater than 51 mm (2 in.); or
(3) Nominal diameters greater than 19 mm (0.75 in.) and pressures above 1,034 kPa (150 psig).
(c) (Modifies PG-42.) Butt welding flanges and fittings must be used when full radiography is required by § 56.95-10.
§ 52.01-105 Piping, valves and fittings (modifies PG-58 and PG-59).
(a) Boiler external piping within the jurisdiction of the ASME Boiler and Pressure Vessel Code must be as indicated in PG-58 and PG-59 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section. Piping outside the jurisdiction of the ASME Boiler and Pressure Vessel Code must meet the appropriate requirements of part 56 of this subchapter.
(b) In addition to the requirements in PG-58 and PG-59 of section I of the ASME Boiler and Pressure Vessel Code, boiler external piping must:
(1) Meet the design conditions and criteria in § 56.07-10 of this subchapter, except § 56.07-10(b);
(2) Be included in the pipe stress calculations required by § 56.35-1 of this subchapter;
(3) Meet the nondestructive examination requirements in § 56.95-10 of this subchapter;
(4) Have butt welding flanges and fittings when full radiography is required; and
(5) Meet the requirements for threaded joints in § 56.30-20 of this subchapter.
(c) Steam stop valves, in sizes exceeding 152mm (6 inch) NPS, must be fitted with bypasses for heating the line and equalizing the pressure before the valve is opened.
(d) Feed connections. (1) Feed water shall not be discharged into a boiler against surfaces exposed to hot gases or radiant heat of the fire.
(2) Feed water nozzles of boilers designed for pressures of 2758 kPa (400 psi), or over, shall be fitted with sleeves or other suitable means employed to reduce the effects of metal temperature differentials.
(e) Blowoff connections. (1) Firetube and drum type boilers shall be fitted with a surface and a bottom blowoff valve or cock attached directly to the boiler or to a short distance piece. The surface blowoff valve shall be located within the permissible range of the water level, or fitted with a scum pan or pipe at this level. The bottom blowoff valve shall be attached to the lowest part of the boiler or fitted with an internal pipe leading to the lowest point inside the boiler. Watertube boilers designed for pressures of 2413 kPa (350 psig) or over are not required to be fitted with a surface blowoff valve. Boilers equipped with a continuous blowdown valve on the steam drum are not required to be fitted with an additional surface blowoff connection.
(2) Where blowoff pipes are exposed to radiant heat of the fire, they must be protected by fire brick or other suitable heat-resisting material.
(f) Dry pipes. Internal dry pipes may be fitted to the steam drum outlet provided the dry pipes have a diameter equal to the steam drum outlet and a wall thickness at least equal to standard commercial pipe of the same diameter. Openings in dry pipes must be as near as practicable to the drum outlet and must be slotted or drilled. The width of the slots must not be less than 6mm (0.25 in.). The diameter of the holes must not be less than 10mm (0.375 in.). Where dry pipes are used, they must be provided with drains at each end to prevent an accumulation of water.
§ 52.01-110 Water-level indicators, water columns, gauge-glass connections, gauge cocks, and pressure gauges (modifies PG-60).
(a) Boiler water level devices. Boiler water level devices shall be as indicated in PG-60 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) Water level indicators. (Modifies PG-60.1.) (1) Each boiler, except those of the forced circulation type with no fixed water line and steam line, shall have two independent means of indicating the water level in the boiler connected directly to the head or shell. One shall be a gage lighted by the emergency electrical system (See subpart 112.15 of subchapter J (Electrical Engineering) of this chapter) which will insure illumination of the gages under all normal and emergency conditions. The secondary indicator may consist of a gage glass, or other acceptable device. Where the allowance pressure exceeds 1724 kPa (250 psi), the gage glasses shall be of the flat type instead of the common tubular type.
(2) Gage glasses shall be in continuous operation while the boiler is steaming.
(3) Double-ended firetube boilers shall be equipped as specified in this paragraph and paragraph (e) of this section except that the required water level indicators shall be installed on each end of the boiler.
(4) Externally fired flue boilers, such as are used on central western river vessels, shall be equipped as specified in paragraphs (b) (1) through (3) of this section except that float gages may be substituted for gage glasses.
(c) Water columns. (Modifies PG-60.2.) The use of water columns is generally limited to firetube boilers. Water column installations shall be close hauled to minimize the effect of ship motion on water level indication. When water columns are provided they shall be fitted directly to the heads or shells of boilers or drums by 1 inch minimum size pipes with shutoff valves attached directly to the boiler or drums, or if necessary, connected thereto by a distance piece both at the top and bottom of the water columns. Shutoff valves used in the pipe connections between the boiler and water column or between the boiler and the shutoff valves, required by PG-60.6 of section I of the ASME Boiler and Pressure Vessel Code for gauge glasses, shall be locked or sealed open. Water column piping shall not be fitted inside the uptake, the smoke box, or the casing. Water columns shall be fitted with suitable drains. Cast iron fittings are not permitted.
(d) Gage glass connections. (Modifies PG-60.3.) Gage glasses and gage cocks shall be connected directly to the head or shell of a boiler as indicated in paragraph (b)(1) of this section. When water columns are authorized, connections to the columns may be made provided a close hauled arrangement is utilized so that the effect of ship roll on the water level indication is minimized.
(e) Gage cocks. (Modifies PG-60.4.) (1) When the steam pressure does not exceed 250 pounds per square inch, three test cocks attached directly to the head or shell of a boiler may serve as the secondary water level indicator.
(2) See paragraph (d) of this section for restrictions on cock connections.
(f) Pressure gages. (Modifies PG-60.6.) Each double-ended boiler shall be fitted with two steam gages, one on either end on the boiler.
(g) Salinometer cocks. In vessels operating in salt water, each boiler shall be equipped with a salinometer cock or valve which shall be fitted directly to the boiler in a convenient position. They shall not be attached to the water gage or water column.
(h) High-water-level alarm. Each watertube boiler for propulsion must have an audible and a visible high-water-level alarm. The alarm indicators must be located where the boiler is controlled.
§ 52.01-115 Feedwater supply (modifies PG-61).
Boiler feedwater supply must meet the requirements of PG-61 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) and § 56.50-30 of this subchapter.
§ 52.01-120 Safety valves and safety relief valves (modifies PG-67 through PG-73).
(a)(1) Boiler safety valves and safety relief valves must be as indicated in PG-67 through PG-73 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(2) A safety valve must:
(i) Be stamped in accordance with PG-110 of section I of the ASME Boiler and Pressure Vessel Code;
(ii) Have its capacity certified by the National Board of Boiler and Pressure Vessel Inspectors;
(iii) Have a drain opening tapped for not less than 6mm (
(iv) Not have threaded inlets for valves larger than 51mm (2 in.) NPS.
(3) On river steam vessels whose boilers are connected in batteries without means of isolating one boiler from another, each battery of boilers shall be treated as a single boiler and equipped with not less than two safety valves of equal size.
(4) (Modifies PG-70.) The total rated relieving capacity of drum and superheater safety valves as certified by the valve manufacturer shall not be less than the maximum generating capacity of the boiler which shall be determined and certified by the boiler manufacturer. This capacity shall be in compliance with PG-70 of section I of the ASME Boiler and Pressure Vessel Code.
(5) In the event the maximum steam generating capacity of the boiler is increased by any means, the relieving capacity of the safety valves shall be checked by an inspector, and, if determined to be necessary, valves of increased relieving capacity shall be installed.
(6) (Modifies PG-67.) Drum safety valves shall be set to relieve at a pressure not in excess of that allowed by the Certificate of Inspection. Where for any reason this is lower than the pressure for which the boiler was originally designed and the revised safety valve capacity cannot be recomputed and certified by the valve manufacturer, one of the tests described in PG-70(3) of section I of the ASME Boiler and Pressure Vessel Code shall be conducted in the presence of the Inspector to insure that the relieving capacity is sufficient at the lower pressure.
(7) On new installations the safety valve nominal size for propulsion boilers and superheaters must not be less than 38mm (1
(8) Lever or weighted safety valves now installed may be continued in use and may be repaired, but when renewals are necessary, lever or weighted safety valves shall not be used. All such replacements shall conform to the requirements of this section.
(9) Gags or clamps for holding the safety valve disk on its seat shall be carried on board the vessel at all times.
(10) (Modifies PG-73.2.) Cast iron may be used only for caps and lifting bars. When used for these parts, the elongation must be at least 5 percent in 51mm (2 inch) gage length. Nonmetallic material may be used only for gaskets and packing.
(b)(1) (Modifies PG-68.) Superheater safety valves shall be as indicated in PG-68 of section I of the ASME Boiler and Pressure Vessel Code except as noted otherwise in this paragraph.
(2) The setting of the superheater safety valve shall not exceed the design pressure of the superheater outlet flange or the main steam piping beyond the superheater. To prevent damage to the superheater, the drum safety valve shall be set at a pressure not less than that of the superheater safety valve setting plus 5 pounds minimum plus approximately the normal load pressure drop through the superheater and associated piping, including the controlled desuperheater if fitted. See also § 52.01-95(b) (1).
(3) Drum pilot actuated superheater safety valves are permitted provided the setting of the pilot valve and superheater safety valve is such that the superheater safety valve will open before the drum safety valve.
(c)(1) (Modifies PG-71.) Safety valves shall be installed as indicated in PG-71 of section I of the ASME Boiler and Pressure Vessel Code except as noted otherwise in this paragraph.
(2) The final setting of boiler safety valves shall be checked and adjusted under steam pressure and, if possible, while the boiler is on the line and the steam is at operating temperatures, in the presence of and to the satisfaction of a marine inspector who, upon acceptance, shall seal the valves. This regulation applies to both drum and superheater safety valves of all boilers.
(3) The safety valve body drains required by PG-71 of section I of the ASME Boiler and Pressure Vessel Code shall be run as directly as possible from the body of each boiler safety valve, or the drain from each boiler safety valve may be led to an independent header common only to boiler safety valve drains. No valves of any type shall be installed in the leakoff from drains or drain headers and they shall be led to suitable locations to avoid hazard to personnel.
(d)(1) (Modifies PG-72.) The operation of safety valves shall be as indicated in PG-72 of section I of the ASME Boiler and Pressure Vessel Code except as noted in paragraph (d)(2) of this section.
(2) (Modifies PG-73.) The lifting device required by PG-73.1.3 of section I of the ASME Boiler and Pressure Vessel Code shall be fitted with suitable relieving gear so arranged that the controls may be operated from the fireroom or engineroom floor.
§ 52.01-130 Installation.
(a) Foundations. (1) Plans showing details of proposed foundations and support for boilers and the proposed means of bracing boilers in the vessel shall be submitted for approval to the Officer in Charge, Marine Inspection, in the district where the installation is being made.
(2) Provision shall be made in foundations for expansion of the boilers when heated.
(3) Boilers shall be provided with chocks to prevent movement in the event of collision unless a bolted or riveted construction satisfactorily provides for this contingency.
(b) Protection of adjacent structure. (1) Boilers shall be so placed that all parts are readily accessible for inspection and repair.
(2) In vessels having a double bottom or other extensive surfaces directly below the boiler, the distance between such surface and a boiler shall in no case be less than 18 inches at the lowest part.
(3) In certain types of vessels where the boiler foundation forms the ashpit, such foundations shall be efficiently ventilated, except in cases where the ashpit is partially filled with water at all times.
(4) The pans of oil-burning, watertube boilers shall be arranged to prevent oil from leaking into the bilges and shall be lined with firebrick or other heat resisting material.
(5) The distance between a boiler and a compartment containing fuel oil shall not be less than 24 inches at the back end of a boiler and 18 inches elsewhere, except that for a cylindrical part of a boiler or a knuckle in the casing of a water-tube boiler, these distances may be reduced to 18 inches, provided all parts are readily accessible for inspection and repair.
(6) All oil-burning boilers shall be provided with oiltight drip pans under the burners and elsewhere as necessary to prevent oil draining into the bilges.
(c) Boiler uptakes. (1) Where dampers are installed in the uptakes or funnels, the arrangement shall be such that it will not be possible to shut off the gas passages from the operating boilers.
(2) Each main power boiler and auxiliary boiler shall be fitted with a separate gas passage.
§ 52.01-135 Inspection and tests (modifies PG-90 through PG-100).
(a) Requirements. Inspection and test of boilers and boiler pressure parts shall be as indicated in PG-90 through PG-100 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) The inspections required by PG-90 through PG-100 of the ASME Code shall be performed by the “Authorized Inspector” as defined in PG-91 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1). The Authorized Inspector shall hold a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors. After installation, boilers will be inspected for compliance with this part by the “Marine Inspector” as defined in § 50.10-15 of this subchapter.
(c) Hydrostatic test (Modifies PG-99). Each new boiler shall be hydrostatically tested after installation to 1
(d) Operating tests. In addition to hydrostatic tests prescribed in paragraph (c) of this section, automatically controlled auxiliary boilers must be subjected to operating tests as specified in §§ 61.30-20, 61.35-1, 61.35-3, 62.30-10, 63.15-9, 63.25-3, and 63.25-5 of this chapter, as appropriate, or as directed by the Officer in Charge, Marine Inspection, for propulsion boilers, These tests are to be performed after final installation.
§ 52.01-140 Certification by stamping (modifies PG-104 through PG-113).
(a) All boilers built in accordance with this part must be stamped with the appropriate ASME Code symbol as required by PG-104 through PG-113 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1).
(b)(1) Upon satisfactory completion of the tests and Coast Guard inspections, boilers must be stamped with the following:
(i) Manufacturer’s name and serial number;
(ii) ASME Code Symbol;
(iii) Coast Guard symbol, which is affixed only by marine inspector (see § 50.10-15 of this subchapter);
(iv) Maximum allowable working pressure ______ at ______ °C (°F): and
(v) Boiler rated steaming capacity in kilograms (pounds) per hour (rated joules (B.T.U.) per hour output for high temperature water boilers).
(2) The information required in paragraph (b)(1) of this section must be located on:
(i) The front head or shell near the normal waterline and within 610 mm (24 inches) of the front of firetube boilers; and
(ii) The drum head of water tube boilers.
(3) Those heating boilers which are built to section I of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1), as permitted by § 53.01-10(e) of this subchapter, do not require Coast Guard stamping and must receive full ASME stamping including the appropriate code symbol.
(c) The data shall be legibly stamped and shall not be obliterated during the life of the boiler. In the event that the portion of the boiler upon which the data is stamped is to be insulated or otherwise covered, a metal nameplate as described in PG-106.6 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) shall be furnished and mounted. The nameplate is to be maintained in a legible condition so that the data may be easily read.
(d) Safety valves shall be stamped as indicated in PG-110 of the ASME Boiler and Pressure Vessel Code.
§ 52.01-145 Manufacturers’ data report forms (modifies PG-112 and PG-113).
The manufacturers’ data report forms required by PG-112 and PG-113 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) must be made available to the marine inspector for review. The Authorized Inspector’s National Board commission number must be included on the manufacturers’ data report forms.
Subpart 52.05—Requirements for Boilers Fabricated by Welding
§ 52.05-1 General (modifies PW-1 through PW-54).
(a) Boilers and component parts, including piping, that are fabricated by welding shall be as indicated in PW-1 through PW-54 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this subpart.
§ 52.05-15 Heat treatment (modifies PW-10).
(a) Vessels and vessel parts shall be preheated and postweld heat treated in accordance with PW-38 and PW-39 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) (reproduces PW-10). This includes boiler parts made of pipe material even though they may be nondestructively examined under § 52.05-20.
§ 52.05-20 Radiographic and ultrasonic examination (modifies PW-11 and PW-41.1).
Radiographic and ultrasonic examination of welded joints must be as described in PW-11 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1), except that parts of boilers fabricated of pipe material such as drums, shells, downcomers, risers, cross pipes, headers, and tubes containing only circumferentially welded butt joints, must be nondestructively examined as required by § 56.95-10 of this subchapter even though they may be exempted by the limits on size specified in table PW-11 and PW-41.1 of section I of the ASME Boiler and Pressure Vessel Code.
§ 52.05-30 Minimum requirements for attachment welds (modifies PW-16).
(a) The location and minimum size of attachment welds for nozzles and other connections shall be as required by PW-16 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) When nozzles or couplings are attached to boilers, as shown in Figure PW-16 (a) and (c) of section I of the ASME Boiler and Pressure Vessel Code and are welded from one side only, backing strips shall be used unless it can be determined visually or by acceptable nondestructive test methods that complete penetration has been obtained.
(c) When attachments as shown in Figure PW-16 (y) and (z) of section I of the ASME Boiler and Pressure Vessel Code are employed they shall be limited to 2-inch pipe size for pressure exceeding 150 pounds per square inch.
§ 52.05-45 Circumferential joints in pipes, tubes and headers (modifies PW-41).
(a) Circumferential welded joints of pipes, tubes and headers shall be as required by PW-41 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) (Modifies PW-41.1) Circumferential welded joints in pipes, tubes, and headers of pipe material must be nondestructively examined as required by § 56.95-10 of this subchapter and PW-41 of section I of the ASME Boiler and Pressure Vessel Code.
(c) (Modifies PW-41.5) Butt welded connections shall be provided whenever radiography is required by § 56.95-10 of this subchapter for the piping system in which the connection is to be made. When radiography is not required, welded socket or sleeve type joints meeting the requirements of PW-41.5 of section I of the ASME Boiler and Pressure Vessel Code may be provided.
Subpart 52.15—Requirements for Watertube Boilers
§ 52.15-1 General (modifies PWT-1 through PWT-15).
Watertube boilers and parts thereof shall be as indicated in PWT-1 through PWT-15 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this subpart.
§ 52.15-5 Tube connections (modifies PWT-9 and PWT-11).
(a) Tubes, pipe and nipples shall be attached to sheets, heads, headers, and fittings as indicated in PWT-11 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) (Replaces PWT-9.2 and PWT-11.3.) Threaded boiler tubes shall not be permitted as described by PWT-9.2 and PWT-11.3 of section I of the ASME Boiler and Pressure Vessel Code.
(c) In welded wall construction employing stub and welded wall panels which are field welded, approximately 10 percent of the field welds shall be checked using any acceptable nondestructive test method.
(d) Nondestructive testing of the butt welded joints shall meet the requirements of § 56.95-10 of this subchapter.
Subpart 52.20—Requirements for Firetube Boilers
§ 52.20-1 General (modifies PFT-1 through PFT-49).
Firetube boilers and parts thereof shall be as indicated in PFT-1 through PFT-49 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this subpart.
§ 52.20-17 Opening between boiler and safety valve (modifies PFT-44).
When a discharge pipe is used, it must be installed in accordance with the requirements of § 52.01-105.
§ 52.20-25 Setting (modifies PFT-46).
(a) The method of supporting firetube boilers shall be as indicated in PFT-46 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) The foundations shall meet the requirements of § 52.01-130.
Subpart 52.25—Other Boiler Types
§ 52.25-1 General.
Requirements for fired boilers of various sizes and uses are referenced in table 54.01-5(a) of this subchapter.
§ 52.25-3 Feedwater heaters (modifies PFH-1).
In addition to the requirements in PFH-1 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1), feedwater heaters must meet the requirements in this part or the requirements in part 54.
§ 52.25-5 Miniature boilers (modifies PMB-1 through PMB-21).
Miniature boilers must meet the applicable provisions in this part for the boiler type involved and the mandatory requirements in PMB-1 through PMB-21 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1)
§ 52.25-7 Electric boilers (modifies PEB-1 through PEB-19).
Electric boilers required to comply with this part must meet the applicable provisions in this part and the mandatory requirements in PEB-1 through PEB-19 except PEB-3 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1).
§ 52.25-10 Organic fluid vaporizer generators (modifies PVG-1 through PVG-12).
(a) Organic fluid vaporizer generators and parts thereof shall meet the requirements of PVG-1 through PVG-12 of section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 52.01-1) except as noted otherwise in this section.
(b) The application and end use of organic fluid vaporizer generators shall be approved by the Commandant.
§ 52.25-15 Fired thermal fluid heaters.
(a) Fired thermal fluid heaters shall be designed, constructed, inspected, tested, and stamped in accordance with the applicable provisions in this part.
(b) Each fired thermal fluid heater must be fitted with a control which prevents the heat transfer fluid from being heated above its flash point.
(c) The heat transfer fluid must be chemically compatible with any cargo carried in the cargo tanks serviced by the heat transfer system.
(d) Each fired thermal fluid heater must be tested and inspected in accordance with the requirements of subpart 61.30 of this chapter.
§ 52.25-20 Exhaust gas boilers.
Exhaust gas boilers with a maximum allowable working pressure greater than 103 kPa gage (15 psig) or an operating temperature greater than 454 °C. (850 °F.) must be designed, constructed, inspected, tested and stamped in accordance with the applicable provisions in this part. The design temperature of parts exposed to the exhaust gas must be the maximum temperature that could normally be produced by the source of the exhaust gas. This temperature must be verified by testing or by the manufacturer of the engine or other equipment producing the exhaust. Automatic exhaust gas boiler control systems must be designed, constructed, tested, and inspected in accordance with § 63.25-7 of this chapter.
PART 53—HEATING BOILERS
Subpart 53.01—General Requirements
§ 53.01-1 Incorporation by reference.
(a) Certain material is incorporated by reference into this part with the approval of the Director of the Federal Register under 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than that specified in this section, the Coast Guard must publish notice of change in the
(b) American Society of Mechanical Engineers (ASME) International, Three Park Avenue, New York, NY 10016-5990:
(1) 2001 ASME Boiler and Pressure Vessel Code, Section I, Rules for Construction of Power Boilers (July 1, 2001) (“Section I of the ASME Boiler and Pressure Vessel Code”), 53.01-10.
(2) 2004 ASME Boiler and Pressure Vessel Code, Section IV, Rules for Construction of Heating Boilers (July 1, 2004) (“Section IV of the ASME Boiler and Pressure Vessel Code”), 53.01-3; 53.01-5; 53.01-10; 53.05-1; 53.05-2; 53.05-3; 53.05-5; 53.10-1; 53.10-3; 53.10-10; 53.10-15; and 53.12-1.
(c) Underwriters Laboratories Inc., 333 Pfingston Road, Northbrook, IL 60062-2096:
(1) UL 174, Standard for Household Electric Storage Tank Water Heaters, Tenth Edition, Feb. 28, 1996 (Revisions through and including Nov. 10, 1997) (”UL 174”), 53.01-10.
(2) UL 1453, Standard for Electric Booster and Commercial Storage Tank Water Heaters, Fourth Edition, Sep. 1, 1995 (“UL 1453”), 53.01-10.
§ 53.01-3 Adoption of section IV of the ASME Boiler and Pressure Vessel Code.
(a) Heating boilers shall be designed, constructed, inspected, tested, and stamped in accordance with section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1) as limited, modified, or replaced by specific requirements in this part. The provisions in the appendices to section IV of the ASME Boiler and Pressure Vessel Code are adopted and shall be followed when the requirements in section IV make them mandatory. For general information, table 53.01-3(a) lists the various paragraphs in section IV of the ASME Boiler and Pressure Vessel Code that are limited, modified, or replaced by regulations in this part.
Table 53.01-3(
Paragraphs in Section IV of the ASME Boiler and Pressure Vessel Code 1 and disposition | Unit of this part |
---|---|
HG-100 modified by | 53.01-5(b) |
HG-101 replaced by | 53.01-10 |
HG-400 modified by | 53.05-1 |
HG-400.2 modified by | 53.05-2 |
HG-401 modified by | 53.05-1 |
HG-401.2 modified by | 53.05-3 |
HG-500 through HG-540 modified by | 53.10-3 |
HG-600 through HG-640 modified by | 53.12-1 |
1 The references to specific provisions in the ASME Boiler and Pressure Vessel Code are coded. The first letter, such as “H,” refers to section IV. The second letter, such as “G,” refers to a part or subpart in section IV. The number following the letters refers to the paragraph so numbered in the text of the part or subpart in section IV.
(b) References to the ASME Boiler and Pressure Vessel Code, such as paragraph HG-307, indicate:
H = Section IV of the ASME Boiler and Pressure Vessel Code.
G = Part containing general requirements.
3 = Article in part.
307 = Paragraph within Article 3.
(c) When a paragraph or a section of the regulations in this part relates to material in section IV of the ASME Boiler and Pressure Vessel Code, the relationship with the code will be shown immediately following the heading of the section or at the beginning of the paragraph, as follows:
(1) (Modifies H______.) This indicates that the material in H______ is generally applicable but is being altered, amplified or augmented.
(2) (Replaces H______.) This indicates that H______ does not apply.
(3) (Reproduces H______.) This indicates that H______ is being identically reproduced for convenience, not for emphasis.
§ 53.01-5 Scope (modifies HG-100).
(a) The regulations in this part apply to steam heating boilers, hot water boilers (which include hot water heating boilers and hot water supply boilers), and to appurtenances thereto. The requirements in this part shall be used in conjunction with section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1). table 54.01-5(a) of this subchapter gives a breakdown by parts in this subchapter of the regulations governing various types of pressure vessels and boilers.
(b) Modifies HG-100. The requirements of part HG of section IV of the ASME Boiler and Pressure Vessel Code shall be used except as noted otherwise in this part.
§ 53.01-10 Service restrictions and exceptions (replaces HG-101).
(a) General. The service restrictions and exceptions shall be as indicated in this section in lieu of the requirements in HG-101 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1).
(b) Service restrictions. (1) Boilers of wrought materials shall be restricted to a maximum of 103 kPa gage (15 psig) for steam and a maximum of 689 kPa (100 psig) or 121 °C (250 °F) for hot water. If operating conditions exceed these limits, design and fabrications shall be in accordance with part 52 of this subchapter.
(2) Boilers of cast iron materials shall be restricted to a maximum of 103 kPa gage (15 psig) for steam and to a maximum of 206 kPa gage (30 psig) or 121 °C (250 °F) for hot water.
(c) Hot water supply boilers. (1) Electrically fired hot water supply boilers that have a capacity not greater than 454 liters (120 gallons), a heat input not greater than 58.6 kilowatts (200,000 BTU per hour), and are listed as approved under Underwriters’ Laboratories UL 174 or UL 1453 (both incorporated by reference; see 46 CFR 53.01-1) are exempted from the requirements of this part provided they are protected by a pressure relief device. This relief device need not comply with § 53.05-2.
(2) Oil fired hot water supply boilers shall not be exempted from the requirements of this part on the basis of size or heat input.
(d) Exhaust gas type boilers shall be restricted to a working pressure equal to or less than 103 kPa gage (15 psig) and an operating temperature equal to or less than 454 °C (850 °F). The design temperature of parts exposed to the exhaust gas must be the maximum temperature that could normally be produced by the source of exhaust gas. This temperature shall be verified by testing or by the manufacturer of the engine or other equipment producing the exhaust.
(e) Heating boilers whose operating conditions are within the service restrictions of § 53.01-10(b)(1) may be constructed in accordance with section I of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1). In addition, these heating boilers must:
(1) Be stamped with the appropriate ASME Code symbol in accordance with PG-104 through PG-113 of section IV of the ASME Boiler and Pressure Vessel Code;
(2) Meet the service restrictions of § 53.01-10(b)(2) if made of cast iron;
(3) Have safety valves which meet the requirements of § 52.01-120 of this subchapter;
(4) If a hot water supply boiler, have a temperature relief valve or a pressure-temperature relief valve in accordance with § 53.05-2(c);
(5) If automatically controlled, meet the applicable requirements in part 63 of this subchapter; and
(6) Meet the inspection and test requirements of § 53.10-3.
(f) Controls and miscellaneous accessories. Refer to part 63 of this subchapter for the requirements governing controls and miscellaneous accessories.
Subpart 53.05—Pressure Relieving Devices (Article 4)
§ 53.05-1 Safety valve requirements for steam boilers (modifies HG-400 and HG-401).
(a) The pressure relief valve requirements and the safety valve requirements for steam boilers must be as indicated in HG-400 and HG-401 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1) except as noted otherwise in this section.
(b) Each steam boiler must have at least one safety valve.
§ 53.05-2 Relief valve requirements for hot water boilers (modifies HG-400.2).
(a) The relief valve requirements for hot water boilers must be as indicated in article 4 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1) except as noted otherwise in this section.
(b) Hot water heating boilers. Each hot water heating boiler must have at least one safety relief valve.
(c) Hot water supply boilers. Each hot water supply boiler must have at least one safety relief valve and a temperature relief valve or a pressure-temperature relief valve. The valve temperature setting must not be more than 99 °C (210 °F).
§ 53.05-3 Materials (modifies HG-401.2).
Materials for valves must be in accordance with HG-401.2 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1) except that nonmetallic materials may be used only for gaskets and packing.
§ 53.05-5 Discharge capacities and valve markings.
The discharge capacities and valve markings must be as indicated in HG-402 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1). The discharge capacities must be certified by the National Board of Boiler and Pressure Vessel Inspectors.
Subpart 53.10—Tests, Inspection, Stamping, and Reporting (Article 5)
§ 53.10-1 General.
The tests, inspection, stamping, and reporting of heating boilers shall be as indicated in article 5, part HG of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1) except as noted otherwise in this subpart.
§ 53.10-3 Inspection and tests (modifies HG-500 through HG-540).
(a) The inspections required by HG-500 through HG-540 must be performed by the “Authorized Inspector” as defined in HG-515 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1). The Authorized Inspector shall hold a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors. After installation, heating boilers must be inspected for compliance with this part by a marine inspector.
(b) Automatically controlled boilers must be subjected to the operating tests prescribed in part 63 of this subchapter.
(c) All heating boilers must have the operation of their pressure relieving devices checked after the final installation.
§ 53.10-10 Certification by stamping.
Stamping of heating boilers shall be as indicated in HG-530 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1).
§ 53.10-15 Manufacturers’ data report forms.
The manufacturers’ data report forms required by HG-520 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1) must be made available to the marine inspector for review. The Authorized Inspector’s National Board commission number must be included on the manufacturers’ data report forms.
Subpart 53.12—Instruments, Fittings, and Controls (Article 6)
§ 53.12-1 General (modifies HG-600 through HG-640).
(a) The instruments, fittings and controls for heating boilers shall be as indicated in HG-600 through HG-640 of section IV of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 53.01-1) except as noted otherwise in this section.
(b) For control systems for automatic auxiliary heating equipment, the requirements in part 63 of this subchapter govern and shall be followed.
PART 54—PRESSURE VESSELS
Subpart 54.01—General Requirements
§ 54.01-1 Incorporation by reference.
(a) Certain material is incorporated by reference into this part with the approval of the Director of the Federal Register under 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than that specified in this section, the Coast Guard must publish notice of change in the
(b) American Society of Mechanical Engineers (ASME) International, Three Park Avenue, New York, NY 10016-5990:
(1) ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, Rules for Construction of Pressure Vessels (1998 with 1999 and 2000 addenda) (“Section VIII of the ASME Boiler and Pressure Vessel Code”), 54.01-2; 54.01-5; 54.01-15; 54.01-18; 54.01-25; 54.01-30; 54.01-35; 54.03-1; 54.05-1; 54.10-1; 54.10-3; 54.10-5; 54.10-10; 54.10-15; 54.15-1; 54.15-5; 54.15-10; 54.15-13; 54.20-1; 54.20-3; 54.25-1; 54.25-3; 54.25-8; 54.25-10; 54.25-15; 54.25-20; 54.30-3; 54.30-5; 54.30-10; and
(2) [Reserved]
(c) ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, 877-909-2786, http://www.astm.org:
(1) ASTM A 20/A 20M-97a, Standard Specification for General Requirements for Steel Plates for Pressure Vessels (“ASTM A 20”), 54.05-10; 54.25-10;
(2) ASTM A 203/A 203M-97 (Reapproved 2007)
(3) ASTM A 370-97a, Standard Test Methods and Definitions for Mechanical Testing of Steel Products (“ASTM A 370”), 54.25-20;
(4) ASTM E 23-96, Standard Test Methods for Notched Bar Impact Testing of Metallic Materials (“ASTM Specification E 23”), 54.05-5; and
(5) ASTM E 208-95a, Standard Test Method for Conducting Drop-Weight Test to Determine Nil-Ductility Transition Temperature of Ferritic Steels (“ASTM Specification E 208”), 54.05-5.
(d) Compressed Gas Association (CGA), 500 Fifth Avenue, New York, NY 10036:
(1) S-1.2, Pressure Relief Device Standards—Part 2—Cargo and Portable Tanks for Compressed Gases, 1979 (“CGA S-1.2”), 54.15-10; and
(2) [Reserved]
(e) Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS), 127 Park Street NE, Vienna, VA 22180:
(1) SP-25-1998 Standard Marking System for Valves, Fittings, Flanges and Unions (1998) (“MSS SP-25”), 54.01-25; and
(2) [Reserved]
§ 54.01-2 Adoption of division 1 of section VIII of the ASME Boiler and Pressure Vessel Code.
(a) Pressure vessels shall be designed, constructed, and inspected in accordance with section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference, see 46 CFR 54.01-1), as limited, modified, or replaced by specific requirements in this part. The provisions in the appendices to section VIII of the ASME Boiler and Pressure Vessel Code are adopted and shall be followed when the requirements in section VIII make them mandatory. For general information, table 54.01-2(a) lists the various paragraphs in section VIII of the ASME Boiler and Pressure Vessel Code that are limited, modified, or replaced by regulations in this part.
Table 54.01-2(
Paragraphs in section VIII of the ASME Boiler and Pressure Vessel Code 1 and disposition | Unit of this part |
---|---|
U-1 and U-2 modified by | 54.01-5 through 54.01-15. |
U-1(c) replaced by | 54.01-5. |
U-1(d) replaced by | 54.01-5(a) and 54.01-15. |
U-1(g) modified by | 54.01-10. |
U-1(c)(2) modified by | 54.01-15. |
UG-11 modified by | 54.01-25. |
UG-22 modified by | 54.01-30. |
UG-25 modified by | 54.01-35. |
UG-28 modified by | 54.01-40. |
UG-84 replaced by | 54.05-1. |
UG-90 and UG-91 replaced by | 54.10-3. |
UG-92 through UG-103 modified by | 54.10-1 through 54.10-15. |
UG-98 reproduced by | 54.10-5. |
UG-115 through UG-120 modified by | 54.10-1. |
UG-116, except (k), replaced by | 54.10-20(a). |
UG-116(k) replaced by | 54.10-20(b). |
UG-117 replaced by | 54.10-20(c). |
UG-118 replaced by | 54.10-20(a). |
UG-119 modified by | 54.10-20(d). |
UG-120 modified by | 54.10-25. |
UG-125 through UG-137 modified by | 54.15-1 through 54.15-15. |
UW-1 through UW-65 modified by | 54.20-1. |
UW-2(a) replaced by | 54.01-5(b) and 54.20-2. |
UW-2(b) replaced by | 54.01-5(b) and 54.20-2. |
UW-9, UW-11(a), UW-13, and UW-16 modified by | 54.20-3. |
UW-11(a) modified by | 54.25-8. |
UW-26, UW-27, UW-28, UW-29, UW-47, and UW-48 modified by | 54.20-5. |
UB-1 modified by | 54.23-1 |
UB-2 modified by | 52.01-95(d) and 56.30-30(b)(1). |
UCS-6 modified by | 54.25-3. |
UCS-56 modified by | 54.25-7. |
UCS-57, UNF-57, UHA-33, and UHT-57 modified by | 54.25-8. |
UCS-65 through UCS-67 replaced by | 54.25-10. |
UHA-23(b) and UHA-51 modified by | 54.25-15. |
UHT-5(c), UHT-6, and UHT-23 modified by | 54.25-20. |
UHT-82 modified by | 54.25-20 and 54.25-25. |
Appendix 3 modified by | 54.15-3. |
1 The references to specific provisions in section VIII of the ASME Boiler and Pressure Vessel Code are coded. The first letter, such as “U,” refers to division 1 of section VIII. The second letter, such as “G,” refers to a subsection within section VIII. The number refers to the paragraph within the subsection.
(b) References to the ASME Boiler and Pressure Vessel Code, such as paragraph UG-125, indicate:
U = Division 1 of section VIII of the ASME Boiler and Pressure Vessel Code.
G = Part containing general requirements.
125 = Paragraph within part.
(c) When a paragraph or a section of the regulations in this part relates to material in section VIII of the ASME Boiler and Pressure Vessel Code, the relationship with the code will be shown immediately following the heading of the section or at the beginning of the paragraph, as follows:
(1) (Modifies U______.) This indicates that the material in U______ is generally applicable but is being altered, amplified or augmented.
(2) (Replaces U______.) This indicates that U______ does not apply.
(3) (Reproduces U______.) This indicates that U______ is being identically reproduced for convenience, not for emphasis.
§ 54.01-5 Scope (modifies U-1 and U-2).
(a) This part contains requirements for pressure vessels. table 54.01-5(a) gives a breakdown by parts in this subchapter of the regulations governing various types of pressure vessels, boilers, and thermal units.
(b) Pressure vessels are divided into Classes I, I-L (low temperature), II, II-L (low temperature), and III. table 54.01-5(b) describes these classes and sets out additional requirements for welded pressure vessels.
(c) The requirements for pressure vessels by class are as follows:
(1) Class I-L and II-L pressure vessels must meet the applicable requirements in this part.
(2) Pressure vessels containing hazardous materials as defined in § 150.115 of this chapter must meet the requirements of this part or, as applicable, the requirements in 49 CFR parts 171-177 or part 64 of this chapter.
(3) Except as provided in paragraph (c)(4) of this section, Classes I, II, and III pressure vessels not containing hazardous materials must be designed and constructed in accordance with the requirements in Section VIII, division 1, of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) and must be stamped with the ASME “U” symbol. These pressure vessels must also comply with the requirements that are listed or prescribed in paragraphs (d) through (g) of this section. Compliance with other provisions in this part is not required.
(4) Classes II and III pressure vessels that have a net internal volume of less than 0.14 cubic meters (5 cubic feet) and do not contain hazardous materials must be stamped with either the ASME “U” or “UM” symbol. Compliance with other provisions in this part is not required.
(d) Pressure vessels described in paragraph (c)(3) of this section must—
(1) Have detailed plans that include the information required by § 54.01-18 (approved by the Office of Management and Budget under OMB control number 2130-0181);
(2) Meet § 54.01-35, § 54.20-3(c), and § 54.25-3 of this part;
(3) Have pressure relief devices required by subpart 54.15;
(4) Meet the applicable requirements in §§ 54.10-3, 54.10-20, and 54.10-25 for inspection, reports, and stamping;
(5) If welded, meet the post weld heat treatment and minimum joint and radiography requirement in table 54.01-5(b); and
(6) If a steam generating pressure vessel, meet § 54.01-10.
(e) The plans required by paragraph (d)(1) of this section must be certified by a registered professional engineer to meet the design requirements in paragraph (d) of this section and in section VIII, division 1, of the ASME Boiler and Pressure Vessel Code. The certification must appear on all drawings and analyses. The plans must be made available to the Coast Guard prior to the inspection required by § 54.10-3(c).
(f) If a pressure vessel has more than one independent chamber and the chambers have different classifications, each chamber must, as a minimum, meet the requirements for its classification. If a single classification for the entire pressure vessel is preferred, the classification selected must be one that is required to meet all of the regulations applicable to the classification that is not selected. For example, if one chamber is Class I and one chamber is Class II-L, the only single classification that can be selected is Class I-L.
(g) The design pressure for each interface between two chambers in a multichambered pressure vessel must be—
(1) The maximum allowable working pressure (gauge) in the chamber with the higher pressure; or
(2) If one chamber is a vacuum chamber, the maximum allowable working pressure (absolute) in the other chamber minus the least operating pressure (absolute) in the vacuum chamber.
Table 54.01-5(
Service and pressure temperature boundaries | Part of subchapter regulating mechanical design | Part of subchapter regulating automatic control |
---|---|---|
Main (power) boiler: All | 52 | 62 |
Pressure vessel: All | 54 | NA |
Fired auxiliary boiler 1 (combustion products or electricity): | ||
(a) Steam: | ||
More than 103 kPa (15 psig) | 52 | 2 62 or 63 |
Equal to or less than 103 kPa (15 psig) | 53 | 63 |
(b) Hot water heating: | ||
More than 689 kPa (100 psig) or 121 °C (250 °F) | 52 | 63 |
Equal to or less than 689 kPa (100 psig) and 121 °C (250 °F) | 53 | 63 |
(c) Hot water supply: | ||
More than 689 kPa (100 psig) or 121 °C (250 °F) | 52 | 63 |
Equal to or less than 689 kPa (100 psig) and 121 °C (250 °F) | 53 | 63 |
Other: | ||
(a) Fired thermal fluid heaters: All | 52 | 63 |
(b) Unfired steam boiler: | ||
More than 206 kPa (30 psig) or 454 °C (850 °F) 3 | 52 | NA |
Equal to or less than 206 kPa (30 psig) and 454 °C (850 °F) | 54 | NA |
(c) Evaporators and heat exchangers: More than 103 kPa (15 psig) 4 | 54 | NA |
(d) Unfired hot water supply or heating boiler: More than 103 kPa (15 psig) 4 | 54 | NA |
1 Including exhaust gas types.
2 Boilers with heat input ratings ≥12,500,000 Btu/hr. must have controls that meet part 62. Boilers with heat input ratings
3 Temperature of working fluid.
4 Relief device is required even if designed for less than 103 kPa (15 psig).
Table 54.01-5(
[Note to table 54.01-5(b): All classes of pressure vessels are subject to shop inspection and plan approval.
4]
Class | Service contents | Class limits on pressure and temperature | Joint requirements 1 6 7 | Radiography requirements, section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference, see 46 CFR 54.01-1) 3 7 | Post-weld heat treatment requirements 5 7 |
---|---|---|---|---|---|
I | (a) Vapor or gas (b) Liquid (c) Hazardous Materials 2 | Vapor or gas: Over 600 p.s.i. or 700 °F Liquid: Over 600 p.s.i. or 400 °F | (1) For category A; (1) or (2) for category B. All categories C and D must have full penetration welds extending through the entire thickness of the vessel wall or nozzle wall | Full on all butt joints regardless of thickness. Exceptions listed in table UCS-57 of section VIII of the ASME Boiler and Pressure Vessel Code do not apply | For carbon- or low-alloy steel, in accordance with table UCS-56 of section VIII of the ASME Boiler and Pressure Vessel Code, regardless of thickness. For other materials, in accordance with section VIII. |
I-L Low Temperature | (a) Vapor or gas, or liquid (b) Hazardous Materials 2 | Over 250 p.s.i. and service temp. below 0 °F | (1) For categories A and B. All categories C and D must have full penetration welds extending through the entire thickness of the vessel wall or nozzle wall. No backing rings or strips left in place | Full on all butt joints regardless of thickness. Exceptions listed in table UCS-57 of section VIII of the ASME Boiler and Pressure Vessel Code do not apply | For carbon- or low-alloy steel, in accordance with table UCS-56 of section VIII of the ASME Boiler and Pressure Vessel Code, regardless of thickness. For other materials, in accordance with section VIII. |
II | (a) Vapor or gas (b) Liquid (c) Hazardous Materials 2 3 6 | Vapor or gas: 30 through 600 p.s.i. or 275 through 700 °F Liquid: 200 through 600 p.s.i. or 250 through 400 °F | (1) Or (2) for category A. (1), (2), or (3) for category B Categories C and D in accordance with UW-16 of section VIII of the ASME Boiler and Pressure Vessel Code | Spot, unless exempted by UW-11(c) of section VIII of the ASME Boiler and Pressure Vessel Code | In accordance with section VIII of the ASME Boiler and Pressure Vessel Code. |
II-L Low Temperature | (a) Vapor or gas, or liquid (b) Hazardous Materials 2 | 0 through 250 p.s.i. and service temp. below 0 °F | (1) For category A; (1) or (2) for category B. All categories C and D must have full-penetration welds extending through the entire thickness of the vessel wall or nozzle wall | Spot. The exemption of UW-11(c) of section VIII of the ASME Boiler and Pressure Vessel Code does not apply | Same as for I-L except that mechanical stress relief may be substituted if allowed under subpart 54.30 of this chapter. |
III | (a) Vapor or gas (b) Liquid (c) Hazardous Materials 2 3 6 | Vapor or gas: Under 30 p.s.i. and 0 through 275 °F Liquid: Under 200 p.s.i. and 0 through 250 °F | In accordance with section VIII of the ASME Boiler and Pressure Vessel Code | Spot, unless exempted by UW-11(c) of section VIII of the ASME Boiler and Pressure Vessel Code | In accordance with section VIII of the ASME Boiler and Pressure Vessel Code. |
1 Welded joint categories are defined under UW-3 of section VIII of the ASME Boiler and Pressure Vessel Code. Joint types are described in table UW-12 of section VIII of the ASME Boiler and Pressure Vessel Code, and numbered (1), (2), etc.
2 See 46 CFR 54.20-2.
3 See 46 CFR 54.25-8(c) and 54.25-10(d).
4 See 46 CFR 54.01-15 and 54.10-3 for exemptions.
5 Specific requirements modifying table UCS-56 of section VIII of the ASME Boiler and Pressure Vessel Code appear in 46 CFR 54.25-7.
6 See 46 CFR 54.20-3(c) and (f).
7 Applies only to welded pressure vessels.
§ 54.01-10 Steam-generating pressure vessels (modifies U-1(g)).
(a) Pressure vessels in which steam is generated are classed as “Unfired Steam Boilers” except as required otherwise by paragraph (b) of this section. Unfired steam boilers must be fitted with an efficient water level indicator, a pressure gage, a blowdown valve, and an approved safety valve as required by § 54.15-15. Unfired steam boilers must be constructed in accordance with this part other than when the pressures are more than 206 kPa (30 psig) or the temperatures of the working fluid are more than 454 °C (850 °F) when such boilers must be constructed in accordance with part 52 of this subchapter.
(b) Vessels known as “Evaporators” or “Heat Exchangers” are not classified as unfired steam boilers. They shall be fitted with an approved safety device as required under § 54.15-15 and constructed in accordance with this part.
(c) An evaporator in which steam is generated shall be fitted with an efficient water level indicator, a pressure gage, and a blowdown valve.
§ 54.01-15 Exemptions from shop inspection and plan approval (modifiesU-1(c)(2)).
(a) The following classifications are exempt from shop inspection and plan approval requirements of this part:
(1) Vessels containing water at a pressure not greater than 689 kPa (100 pounds per square inch gauge or “psig”), and at a temperature not above 93 °C (200 °F) including those containing air, the compression of which serves only as a cushion. Air-charging lines may be permanently attached if the air pressure does not exceed 103 kPa (15 psig).
(2) Hot water supply storage tanks heated by steam or any other indirect means when none of the following limitations is exceeded:
(i) A heat input of 58 kW (200,000 B.t.u. per hour);
(ii) A water temperature of 93 °C (200 °F);
(iii) A nominal water-containing capacity of 454 liters (120 gallons); or
(iv) A pressure of 689 kPa (100 psig).
(3)(i) Vessels having an internal operating pressure not exceeding 103 kPa (15 psig) with no limitation on size. (See UG-28(f) of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1.)
(ii) Cargo tanks of pressure vessel configuration are not included in the exemption in paragraph (a)(3)(i) of this section.
(4) Class I, II, and III pressure vessels that meet the requirements of § 54.01-5(c)(3) and (c)(4).
(5) Condensers and heat exchangers, regardless of size, when the design is such that the liquid phase is not greater than 689 kPa (100 psig) and 200 °F (93 °C) and the vapor phase is not greater than 103 kPa (15 psig) provided that the Officer in Charge, Marine Inspection is satisfied that system overpressure conditions are addressed by the owner or operator.
(b) For fluid conditioner fittings see § 56.15-1 of this subchapter.
§ 54.01-17 Pressure vessel for human occupancy (PVHO).
Pressure vessels for human occupancy (PVHO’s) must meet the requirements of subpart B (Commercial Diving Operations) of part 197 of this chapter.
§ 54.01-18 Plan approval.
(a) Manufacturers intending to fabricate pressure vessels, heat exchangers, evaporators, and similar appurtenances, covered by the regulations in this part shall submit detailed plans in accordance with subpart 50.20 of this subchapter.
(b) The following information shall be submitted:
(1) Calculations for all pressure containment components including the maximum allowable working pressure, the hydrostatic or pneumatic test pressure, and the intended safety device setting.
(2) Joint design and methods of attachment of all pressure containment components.
(3) Foundations and supports (design and attachment).
(4) Pertinent calculations for pressure vessel foundations and/or supports.
(5) A bill of material meeting the requirements of section VIII of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1), as modified by this part.
(6) A diagrammatic arrangement drawing of the assembled unit indicating location of internal and external components.
§ 54.01-25 Miscellaneous pressure components (modifies UG-11).
(a) Pressure components for pressure vessels shall be as required by UG-11 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except as noted otherwise in this section.
(b) All pressure components conforming to an accepted ANSI (American National Standards Institute) Standard referred to in an adopted code, specification or standard or in this subchapter shall also be marked in accordance with MSS SP-25 (incorporated by reference; see 46 CFR 54.01-1).
§ 54.01-30 Loadings (modifies UG-22).
(a) The loadings for pressure vessels shall be as required by UG-22 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except as noted otherwise in this section.
(b) In evaluating loadings for certain pressure vessel applications, the Commandant may require consideration of the following loads in addition to those listed in UG-22 of section VIII of the ASME Boiler and Pressure Vessel Code:
(1) Loading imposed by vessel’s attitude in roll, list, pitch and trim.
(2) Dynamic forces due to ship motions.
§ 54.01-35 Corrosion (modifies UG-25).
(a) Vessels or portions of vessels subject to corrosion shall be as required by UG-25 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except as noted otherwise in this section.
(b) The pressure portions of pressure vessels shall:
(1) Normally have a corrosion allowance of one-sixth of the calculated thickness, or one-sixteenth inch, whichever is smaller, added to the calculated thickness as determined by the applicable design formula.
(2) Be specifically evaluated in cases where unusually corrosive cargoes will be involved, for the possible increase of this corrosion allowance.
(3) Have no additional thickness required when acceptable corrosion resistant materials are used.
(4) Not normally need additional thickness allowance when the effective stress (either S or SE depending on the design formula used) is 80 percent or less of the allowable stress listed in section VIII of the ASME Boiler and Pressure Vessel Code for calculating thickness.
(c) Telltale holes shall not be permitted in pressure vessels containing dangerous fluids, such as acid, poison, corrosives, etc.
(d) Exemption from these corrosion allowance requirements will be granted by the Commandant in those cases where:
(1) The contents of the pressure vessel is judged to be sufficiently noncorrosive; and,
(2) Where the external surface is also protected from corrosion. A suitable vapor barrier is adequate protection, while paint or other thin coatings exposed to weather or mechanical damage are not acceptable.
No applied linings except as provided in part UCL of section VIII of the ASME Boiler and Pressure Vessel Code shall be acceptable.
§ 54.01-40 External pressure (modifies UG-28).
(a) The exemption from external pressure consideration provided by the note under UG-28(f) does not apply.
(b) Vessels which may at times be subjected to partial vacuum due to nature of the contents, temperature, unloading operations, or other facet of employment shall either have vacuum breaker protection or be designed for not less than one-half atmosphere of external pressure.
Subpart 54.03—Low Temperature Operation
§ 54.03-1 Scope.
The pressure vessels for low temperature operation shall be as required by section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) as modified by this subpart.
§ 54.03-5 General.
(a) Requirements for ferritic steels, high alloy steels, and heat treated ferritic steels are contained in §§ 54.25-10, 54.25-15, and 54.25-20 respectively of this subchapter.
(b) Requirements for toughness testing of material product forms and weldments (including weld procedure qualification and production toughness tests) are contained in subpart 54.05.
(c) Materials suitable for a given minimum service temperature may be used in warmer service. Steels differing in chemical composition, mechanical properties, or heat treatments from those specified may be specially approved by the Commandant. Similarly, aluminum alloys and other nonferrous materials not intended to be covered by these sections may be specially considered by the Commandant for service at any low temperature.
Subpart 54.05—Toughness Tests
§ 54.05-1 Scope (replaces UG-84).
The toughness tests of materials used in pressure vessels shall be as required by this subpart in lieu of requirements in UG-84 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1)
§ 54.05-3 Tests required.
(a) Where material or welding toughness tests are required by §§ 54.25-10, 54.25-15, 54.25-20, and subpart 57.03 or 57.06 of this subchapter, the following requirements shall apply:
(1) Additional requirements for ferritic steels with properties enhanced by heat treatment are in § 54.25-20.
(2) Certified reports of toughness tests by the material manufacturer will be acceptable evidence provided the specimens taken are representative of the material delivered and that the material is not subject to treatment during or following fabrication that will reduce its impact properties. If such treatment is subsequently applied to the material, test specimens shall be so taken and treated as to be representative of the material in the finished vessel.
(b) The requirements of this subpart are also applicable to nonpressure vessel type low temperature tanks and associated secondary barriers, as defined in § 38.05-4 of subchapter D (Tank Vessels) of this chapter.
§ 54.05-5 Toughness test specimens.
(a) Charpy V-notch impact tests. Where required, Charpy V-notch tests shall be conducted in accordance with ASTM Specification E 23 (incorporated by reference, see § 54.01-1), “Notched Bar Impact Testing of Metallic Materials”, using the Type A specimen shown in Figure 4 of the specification. Special attention is drawn to the fact that the Charpy Keyhole and U-notch specimens are not acceptable substitutes for the Charpy V-notch specimen and shall not be used to qualify materials within the scope of this subpart. Each set of Charpy impact tests shall consist of three specimens. For materials
(b) Drop weight tests. Where required, drop weight tests shall be conducted for no-break performance in accordance with ASTM Specification E 208 (incorporated by reference, see § 54.01-1), “Conducting Drop-Weight Test to Determine Nil-Ductility Transition Temperature of Ferritic Steels”. For material thicknesses between
(c) Retest procedures. (1) When Charpy V-notch impact specimens are used and the average value of the three initial specimens fails to meet the stated requirements by an amount not exceeding 15 percent, or the value for more than one specimen is below the required average value of when the value for one specimen is below the minimum value permitted for a single specimen by an amount not exceeding 15 percent, three additional specimens from the same material may be tested and the results combined with those previously obtained to form a new average. This new average of six specimens must exceed the specified minimum average. In the event the Charpy retests fail, the material may still be qualified by exhibiting a no-break performance when tested in accordance with the drop weight procedure, if applicable. Two drop weight specimens shall be tested for each Charpy V-notch set of three initial specimens which failed to qualify. Failure of either or both of these drop weight specimens will constitute rejection of the material or weldments represented, except as outlined in paragraph (c)(3) of this section.
(2) When drop weight specimens are used, retests shall be permitted only within the limits prescribed in ASTM Specification E 208 (incorporated by reference, see § 54.01-1), except as outlined in paragraph (c)(3) of this section.
(3) If, for heat treated base material, the required toughness results are not obtained in the initial test or in the retest, the material may be reheat treated one time and tested again in accordance with the initial requirements for the material.
(d) Alternate toughness tests. The Charpy V-notch impact values of §§ 54.05-20(a) and 54.05-25(a) are representative of those which correlate with the nil-ductility transition temperature determined by the drop-weight tests for the steels specified in § 54.25-10. For materials for which there are other data showing suitable correlation between Charpy V-notch and drop-weight tests, V-notch acceptance limits different from those tabulated herein may be specially approved by the Commandant, based upon the actual correlation. In the case of steels for which the tabulated Charpy V-notch values can be shown to be inapplicable or in the case of specially considered steels, or as an alternative to complying with the tabulated impact requirements, acceptance may be based upon the material exhibiting a no-break performance when tested in accordance with the drop-weight procedure. Whenever the drop-weight test is used as an alternative to the Charpy V-notch test, two drop-weight specimens shall be tested for each set of three Charpy V-notch specimens otherwise required. If the drop-weight test cannot be performed because of material thickness limitations (less than one-half inch) or product shape, or is otherwise inapplicable (because of heat treatment, chemistry, etc.), other tests and/or test criteria will be specified by the Commandant to assure the adequacy of the material for the intended application.
§ 54.05-6 Toughness test temperatures.
Each toughness test must be conducted at temperatures not warmer than −20 °F or 10 °F below the minimum service temperature, whichever is lower, except that for service at or below −320 °F, the tests may be conducted at the service temperature in accordance with § 54.25-10(a)(2).
§ 54.05-10 Certification of material toughness tests.
(a) Plate material. The manufacturer of plates may certify such material, provided it has been given an appropriate heat-treatment, by reporting the results of tests of one set of Charpy impact specimens or of two drop weight specimens, as applicable, taken from each plate as rolled. Impact specimens shall be taken as outlined in section 12 of ASTM A 20 (incorporated by reference, see § 54.01-1). The long axis of the Charpy specimen must be perpendicular to the final direction of rolling. When the direction of maximum stress is unknown, the manufacturer may certify on the basis of specimens taken parallel to the final direction of rolling.
(b) Pipe or tube material. (1) The manufacturer of pipe, tube, or welded fittings formed from pipe or tube may certify such material by reporting the results of tests of one set of Charpy impact specimens, provided the requirement for production in this paragraph (b)(1) or paragraph (b)(2) of this section, as well as the requirement for sampling in paragraph (b)(3) of this section are met. The specimens shall have the major axis parallel to the length of pipe or tube. In the case of welding fittings, the specimens may be taken from the tubing prior to forming provided the fittings are normalized after forming. Such specimens shall be normalized before testing.
(2) One set of specimens may represent each five (5) short tons, or less, of the pipe, tubes, or welding fittings produced from one heat of steel poured from a single melting furnace charge and subsequently processed in the same manner, provided all are given a normalizing heat-treatment in a continuous treating furnace in which the temperature is automatically controlled and checked by recording pyrometer.
(3) One set of specimens may represent each five (5) short tons, or less, of the pipe, tubes, or welding fittings that have been given a normalizing heat-treatment as a single charge in a batch-treating furnace equipped with recording pyrometer provided all have been produced from a single melting furnace heat and are subsequently processed in the same manner. If more than one melting furnace heat is present in the batch heat-treating furnace, means of identification shall be provided and one set of specimens shall be taken from each heat.
(4) One set of impact specimens shall be taken from one pipe or tube picked at random from each heat or furnace batch or portion thereof to be certified.
(c) Forgings and forged or rolled fittings. (1) The manufacturer of forgings for any purpose may certify them by reporting the results of tests of one set of Charpy impact specimens or two drop-weight specimens, as applicable, taken from each 5 short tons of product from each melting heat provided the requirements in this paragraph for production and sampling are met.
(2) One or more test blocks shall be cut from billets or blooms selected at random from each heat of material. Each test block shall be forge-reduced in thickness to the thickness of the finished forgings to be certified, within the limitations set below. After forging to the reduced thickness, the test block shall be heat-treated in the same manner as the finished forgings represented, which heat-treatment of test blocks may be carried out in the furnace with the forgings, or separately. If carried out separately, both heat-treatments shall be done in automatically controlled furnaces equipped with calibrated recording pyrometers, the certified records of which shall be made available to the inspector.
(3) One set of Charpy impact specimens or two drop-weight specimens, as applicable, shall be cut from each such test block and these specimens shall represent all forgings (up to 5 short tons) that are from the same heat of material and given the same heat-treatment as the test block, and the thickness of which does not differ from that of the test block by more than plus or minus 50 percent of 1
(4) As many test blocks shall be made as are required under the foregoing rule in paragraph (c)(3) of this section to cover the weight of product and range of thickness found in the forgings represented. The major axis of the test specimens shall be parallel to the length of the test block.
(d) Bars and shapes, rolled or forged. (1) The manufacturer of forged or rolled bars and shapes may certify such by reporting the results of one set of Charpy impact specimens, or two drop-weight specimens, as applicable, produced from each 5 short tons from a single melting furnace heat, processed in a similar manner and heat-treated as a single furnace batch, if heat-treated. The impact specimens shall be cut from the heaviest section, clear of fillets, of the shape being tested with the axis of the specimens parallel to the axis of the bar or shape.
(e) Castings. (1) The manufacturer of castings may certify them by reporting the results of one set of Charpy impact specimens or two drop-weight specimens, as applicable, taken from each 5 short tons of product from each melting furnace heat. These specimens shall be taken either directly from a production casting or from test coupons cast attached thereto provided the additional requirements in this paragraph are met.
(2) One set of Charpy impact or two drop-weight specimens may represent all castings (up to 5 short tons) that are from the same heat of material and that have a thickness that does not differ from the thickness of the section from which the specimens were taken by more than plus or minus 25 percent, or 1
(3) The test specimens shall be heat-treated in the same manner as the castings represented, which heat-treatment of specimens may be carried out in the furnace with the castings represented, or separately, but if carried out separately both heat-treatments shall be done in automatically controlled furnaces equipped with calibrated recording pyrometers, the certified records of which shall be made available to the marine inspector.
(f) Small parts. The manufacturer of small parts, either cast or forged, may certify a lot of not more than 20 duplicate parts or 5 short tons, whichever is less, by reporting the results of one set of Charpy impact specimens, or two drop-weight specimens, as applicable, taken from one such part selected at random, provided the same kind of material and the same process of production were used for all of the lot. When the part is too small to provide the specimens of at least minimum size, no impact test need be made. For such parts too small to impact test, toughness qualifications shall be determined by the Commandant based on material, chemical, and mechanical properties.
§ 54.05-15 Weldment toughness tests—procedure qualifications.
(a) Plate for which Charpy V-notch impact testing is required in the parent material and for which V-notch minima are specified shall similarly have welding procedures qualified for toughness by Charpy V-notch testing. For these tests, the test plates shall be oriented with their final rolling direction parallel to the weld axis (i.e., so that transverse impact specimens result), and with the V-notch normal to the plate surface. The sample weld joint preparation shall be the same as that used in production. The number of test specimens and the location of their notches shall be as shown in Figure 54.05-15(a) and as described in paragraphs (a) (1) through (5) of this section.
(1) Three specimens with the notch centered in the weld metal.
(2) Three specimens with the notch centered on the fusion line between parent plate and weld. (The fusion line may be identified by etching the specimen with a mild reagent.)
(3) Three specimens with the notch centered in the heat affected zone, 1 mm from the fusion line.
(4) Same as paragraph (a)(3) of this section, but 3 mm from the fusion line.
(5) Same as paragraph (a)(3) of this section, but 5 mm from the fusion line.
(b) Plate materials for which Charpy V-notch minimums are not specified, or for which a Charpy V-notch correlation with NDT is not known, and which are themselves tested for toughness by the drop-weight procedure, shall have welding procedures similarly qualified by the drop-weight test. For such qualifications, two drop-weight specimens are to be tested, with the notch positioned directly above and parallel to the centerline of the weld.
(c) Piping welding toughness tests shall be qualified, by making Charpy V-notch impact tests as prescribed in paragraph (a) of this section.
(d) Materials which are specially approved based on toughness criteria or tests, other than those discussed in paragraphs (a) and (b) of this section, shall have welding procedures tested and qualified for toughness as deemed appropriate and necessary by the Commandant.
(e) In the case of stainless steels, weld procedure toughness tests may be limited to weld metal only if this is all that is required by § 54.25-15.
§ 54.05-16 Production toughness testing.
(a) For vessels of welded construction, production toughness test plates shall be prepared for each 50 feet of longitudinal and circumferential butt weld in each Class I-L vessel, or for each 150 feet in each Class II-L vessel, except for material other than stainless steel that is exempted from impact test requirements by this subchapter. In the case of stainless steels, weld production toughness tests may be limited to weld metal only if this is all that is required be § 54.25-15. The test-plate thickness shall be the same as that of the vessel wall at the location of the production weld being sampled. The test plates shall be prepared, wherever possible, as run-off tabs attached at the ends of weld butts or seams. The rolling direction of the run-off tabs should be oriented parallel to the rolling direction of the adjacent production material. The test-plate material shall be taken from one of the heats of material used in the vessel, and both the electrodes and welding procedures shall be the same as used in the fabrication of the vessel. From each test plate, one set of three Charpy impact bars or two drop-weight specimens, as applicable according to the test used in procedure qualification, shall be taken transverse to the weld axis. For Charpy V-notch specimens, the notch shall be normal to the material surface and its location alternated (approximately) on successive tests between the weld metal and heat affected zone. Thus, approximately half of all weld production impact tests will be of weld metal and half of heat affected zone material. For the weld metal tests, the V-notch is to be centered between the fusion lines. For the heat affected zone tests, the notch is to be centered so as to sample, as nearly as practicable, the most critical location for toughness observed in the weld procedure qualification tests. Where the drop weight specimen is used in production weld testing, it shall be prepared in the same manner as specified for procedure qualification testing, § 54.05-15(b).
(b) For vessels not exceeding 5 cubic feet in volume, one set of impact specimens, or two drop-weight specimens, as applicable according to the test used in procedure qualification, may represent all vessels from the same heat of material not in excess of 100 vessels, or one heat-treatment furnace batch. In addition, when such vessels are welded, one weld test plate made from one of the heats of material used, and two sets of impact specimens or two drop-weight specimens, as applicable, cut therefrom, may represent the weld metal in the smallest of: One lot of 100 vessels or less; or each heat-treatment furnace batch; or each 50 feet of welding for Class I-L vessels; or each 150 feet of welding for Class II-L vessels.
(c) For several vessels or parts of vessels being welded in succession, the plate thickness of which does not vary by more than one-fourth inch, and which are made of the same grade of material, a test plate shall be furnished for each 50 feet of welding for Class I-L vessels or 150 feet of welding for Class II-L vessels. For each 50- or 150-foot increment of weld, as applicable, the test plates shall be prepared at the time of fabrication of the first vessel involving that increment.
(d) The test plates and any other test material from which toughness test specimens are cut shall be given the same heat-treatment as the production material they represent. Test specimens representing other material than the weld toughness test plates shall preferably be cut from a part of the vessel material but may be cut from like material that has been heat-treated within the temperature range specified by the producer in treating the actual vessel material.
(e) For nonpressure vessel type tanks and associated secondary barriers, as defined in § 38.05-4, subchapter D (Tank Vessels) of this chapter, production toughness test plates shall be prepared in accordance with paragraphs (a) and (d) of this section. One set of toughness test plates shall be prepared for each 165 feet (50 meters) of production butt type welds.
§ 54.05-17 Weld toughness test acceptance criteria.
(a) For Charpy V-notch impact tests the energy absorbed in both the weld metal and heat affected zone impact tests in weld qualification and production shall be:
(1) For weld metal specimens, not less than the transverse values required for the parent material.
(2) For heat affected zone specimens, when the specimens are transversely oriented, not less than the transverse values required for the parent material.
(3) For heat affected zone specimens, when the specimens are longitudinally oriented, not less than 1.5 times the transverse values required for the parent material.
(b) For drop-weight tests both specimens from each required set shall exhibit a no-break performance.
§ 54.05-20 Impact test properties for service of 0 °F and below.
(a) Test energy. The impact energies of each set of transverse Charpy specimens may not be less than the values shown in table 54.05-20(a). Only one specimen in a set may be below the required average and the value of that specimen must be above the minimum impact value permitted on one specimen only. See § 54.05-5(c) for retest requirements.
Table 54.05-20(
Size of specimen | Minimum impact value required for average of each set of 3 specimens foot-pounds 1 | Minimum impact value permitted on one specimen only of a set, foot-pounds |
---|---|---|
10 × 10 mm | 20.0 | 13.5 |
10 × 7.5 mm | 16.5 | 11.0 |
10 × 5 mm | 13.5 | 9.0 |
10 × 2.5 mm | 10.0 | 6.5 |
1 Straight line interpolation for intermediate values is permitted.
(b) Transversely oriented Charpy V-notch impact specimens of ASTM A 203 (incorporated by reference, see § 54.01-1) nickel steels must exhibit energies not less than the values shown in § 54.05-20 (a). Requirements for 9 percent nickel steels are contained in § 54.25-20. Other nickel alloy steels, when specially approved by the Commandant, must exhibit a no-break performance when tested in accordance with the drop weight procedure. If, for such materials, there are data indicating suitable correlation with drop-weight tests, Charpy V-notch tests may be specially considered by the Commandant in lieu of drop-weight tests. If the drop-weight test cannot be performed because of material thickness limitations (less than one-half inch), or product shape, or is otherwise inapplicable (because of heat treatment, chemistry etc.) other tests or test criteria will be specified by the Commandant.
(c) Where sufficient data are available to warrant such waiver, the Commandant may waive the requirements for toughness testing austenitic stainless steel materials. Where required, austenitic stainless steels are to be tested using the drop-weight procedure and must exhibit a no-break performance. Where data are available indicating suitable correlation of Charpy V-notch results with drop-weight NDT or no-break performance, Charpy V-notch tests may be specially considered by the Commandant in lieu of dropweight tests. If the dropweight test cannot be performed because of material thickness limitations (less than one-half inch), or product shape, or is otherwise inapplicable (because of heat treatment, chemistry, etc.) other tests and/or test criteria will be specified by the Commandant.
§ 54.05-25 [Reserved]
§ 54.05-30 Allowable stress values at low temperatures.
(a) The Coast Guard will give consideration to the enhanced yield and tensile strength properties of ferrous and nonferrous materials at low temperature for the purpose of establishing allowable stress values for service temperature below 0 °F.
(b) The use of such allowable stress values must be specially approved by the Coast Guard for each application. Further information may be obtained by writing to the Commandant (CG-ENG), Attn: Office of Design and Engineering Systems, U.S. Coast Guard Stop 7509, 2703 Martin Luther King Jr. Avenue SE., Washington, DC 20593.
(c) Submittals must include information and calculations specified by the U.S. Coast Guard, Office of Design and Engineering Standards (CG-ENG) to demonstrate that the allowable stress for the material cannot be exceeded under any possible combination of vessel loads and metal temperature.
Subpart 54.10—Inspection, Reports, and Stamping
§ 54.10-1 Scope (modifies UG-90 through UG-103 and UG-115 through UG-120).
The inspection, tests, stamping, and reports for pressure vessels shall be as required by paragraphs UG-90 through UG-103 and UG-115 through UG-120 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except as noted otherwise in this subpart.
§ 54.10-3 Marine inspectors (replaces UG-90 and UG-91, and modifies UG-92 through UG-103).
(a) Only marine inspectors shall apply the Coast Guard Symbol. They will not apply any other code symbol to pressure vessels.
(b) All pressure vessels not exempted under provisions of § 54.01-15 shall be inspected by a marine inspector referring to procedures outlined in UG-92 through UG-103 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) and §§ 50.30-10, 50.30-15, and 50.30-20 of this subchapter. The marine inspector will then stamp the vessel with the Coast Guard Symbol.
(c) Pressure vessels described in § 54.01-5(c)(3), except pressure vessels in systems regulated under § 58.60 of this chapter, must be visually examined by a marine inspector prior to installation. The marine inspector also reviews the associated plans and manufacturers’ data reports. If, upon inspection, the pressure vessel complies with the applicable requirements in § 54.01-5, the marine inspector stamps the pressure vessel with the Coast Guard Symbol.
§ 54.10-5 Maximum allowable working pressure (reproduces UG-98).
(a) The maximum allowable working pressure for a vessel is the maximum pressure permissible at the top of the vessel in its normal operating position at the designated coincident temperature specified for that pressure. It is the least of the values found for maximum allowable working pressure for any of the essential parts of the vessel by the principles given in paragraph (b) of this section and adjusted for any difference in static head that may exist between the part considered and the top of the vessel. (See appendix 3 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1.)
(b) The maximum allowable working pressure for a vessel part is the maximum internal or external pressure, including the static head hereon, as determined by the rules and formulas in section VIII of the ASME Boiler and Pressure Vessel Code, together with the effect of any combination of loadings listed in UG-22 of section VIII of the ASME Boiler and Pressure Vessel Code (see 46 CFR 54.01-30) that are likely to occur, or the designated coincident operating temperature, excluding any metal thickness specified as corrosion allowance. (See UG-25 of section VIII of the ASME Boiler and Pressure Vessel Code.)
(c) Maximum allowable working pressure may be determined for more than one designated operating temperature, using for each temperature the applicable allowable stress value.
Table 54.10-5 gives pictorially the interrelation among the various pressure levels pertinent to this part of the regulations. It includes reference to section VIII of the ASME Boiler and Pressure Vessel Code for definitions and explanations.
§ 54.10-10 Standard hydrostatic test (modifies UG-99).
(a) All pressure vessels shall satisfactorily pass the hydrostatic test prescribed by this section, except those pressure vessels noted under § 54.10-15(a).
(b) The hydrostatic-test pressure must be at least one and three-tenths (1.30) times the maximum allowable working pressure stamped on the pressure vessel, multiplied by the ratio of the stress value “S” at the test temperature to the stress value “S” at the design temperature for the materials of which the pressure vessel is constructed. The values for “S” shall be taken from tables UCS 23, UNF 23, UHA 23, or UHT 23 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference, see 46 CFR 54.01-1). The value of “S” at test temperature shall be that taken for the material of the tabulated value of temperature closest to the test temperature. The value of “S” at design temperature shall be as interpolated from the appropriate table. No ratio less than one shall be used. The stress resulting from the hydrostatic test shall not exceed 90 percent of the yield stress of the material at the test temperature. External loadings which will exist in supporting structure during the hydrostatic test should be considered. The design shall consider the combined stress during hydrostatic testing due to pressure and the support reactions. This stress shall not exceed 90 percent of the yield stress of the material at the test temperature. In addition the adequacy of the supporting structure during hydrostatic testing should be considered in the design.
(c) The hydrostatic test pressure shall be applied for a sufficient period of time to permit a thorough examination of all joints and connections. The test shall not be conducted until the vessel and liquid are at approximately the same temperature.
(d) Defects detected during the hydrostatic test or subsequent examination shall be completely removed and then inspected. Provided the marine inspector gives his approval, they may then be repaired.
(e) Vessels requiring stress relieving shall be stress relieved after any welding repairs have been made. (See UW-40 of section VIII of the ASME Boiler and Pressure Vessel Code.)
(f) After repairs have been made the vessel shall again be tested in the regular way, and if it passes the test, the marine inspector may accept it. If it does not pass the test, the marine inspector can order supplementary repairs, or, if in his judgment the vessel is not suitable for service, he may permanently reject it.
§ 54.10-15 Pneumatic test (modifies UG-100).
(a) Pneumatic testing of welded pressure vessels shall be permitted only for those units which are so designed and/or supported that they cannot be safely filled with water, or for those units which cannot be dried and are to be used in a service where traces of the testing medium cannot be tolerated.
(b) Proposals to pneumatically test shall be submitted to the cognizant Officer in Charge, Marine Inspection, for approval.
(c) Except for enameled vessels, for which the pneumatic test pressure shall be at least equal to, but need not exceed, the maximum allowable working pressure to be marked on the vessel, the pneumatic test pressure shall be at least equal to one and one-tenth (1.10) times the maximum allowable working pressure to be stamped on the vessel multiplied by the lowest ratio (for the materials of which the vessel is constructed) of the stress value “S” for the test temperature of the vessel to the stress value “S” for the design temperature (see UG-21 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1)). In no case shall the pneumatic test pressure exceed one and one-tenth (1.10) times the basis for calculated test pressure as defined in UA-60(e) of section VIII of the ASME Boiler and Pressure Vessel Code.
(d) The pneumatic test of pressure vessels shall be accomplished as follows:
(1) The pressure on the vessel shall be gradually increased to not more than half the test pressure.
(2) The pressure will then be increased at steps of approximately one-tenth the test pressure until the test pressure has been reached.
(3) The pressure will then be reduced to the maximum allowable working pressure of the vessel to permit examination.
(e) Pressure vessels pneumatically tested shall also be leak tested. The test shall be capable of detecting leakage consistent with the design requirements of the pressure vessel. Details of the leak test shall be submitted to the Commandant for approval.
(f) After satisfactory completion of the pneumatic pressure test, the vessel may be stamped in accordance with § 54.10-20. A marine inspector shall observe the pressure vessel in a loaded condition at the first opportunity following the pneumatic test. The tank supports and saddles, connecting piping, and insulation if provided shall be examined to determine if they are satisfactory and that no leaks are evident.
(g) The pneumatic test is inherently more hazardous than a hydrostatic test, and suitable precautions shall be taken to protect personnel and adjacent property.
§ 54.10-20 Marking and stamping.
(a) Pressure vessels (replaces UG-116, except paragraph (k), and UG-118). Pressure vessels that are required by § 54.10-3 to be stamped with the Coast Guard Symbol must also be stamped with the following information:
(1) Manufacturer’s name and serial number.
(2) Coast Guard number, see § 50.10-30 of this subchapter.
(3) Coast Guard Symbol, which is affixed only by the marine inspector.
(4) Maximum allowable working pressure ____ kPa (____ psig) at ____ °C (____ °F).
(5) Class.
(6) Minimum design metal temperature, if below −18 °C (0 °F).
(7) Water capacity in liters (U.S. gallons), if a cargo carrying pressure vessel.
(b) Multichambered pressure vessels (replaces UG-116(k)). In cases where more than one pressure vessel is involved in an integral construction, as with a heat exchanger, the manufacturer may elect to class the component pressure vessels differently. In such cases he shall stamp the combined structures as required in paragraph (a) of this section with information for each pressure vessel. Where an item for stamping is identical for both vessels, as with name and address of manufacturer, it need not be duplicated. However, where differences exist, each value and the vessel to which it applies shall be clearly indicated.
(c) Stamping data (replaces UG-117). Except as noted in paragraph (d) of this section, the data shall be stamped directly on the pressure vessel. The data shall be legibly stamped and shall not be obliterated during the service life of the pressure vessel. In the event that the portion of the pressure vessel upon which the data is stamped is to be insulated or otherwise covered, the data shall be reproduced on a metal nameplate. This plate shall be securely attached to the pressure vessel. The nameplate shall be maintained in a legible condition such that it may be easily read.
(1) Those parts of pressure vessels requiring Coast Guard shop inspection under this part which are furnished by other than the shop of the manufacturer responsible for the completed vessel shall be stamped with the Coast Guard Symbol, the Marine Inspection Office identification letters (see § 50.10-30 of this subchapter) and the word “Part”, the manufacturer’s name and serial number, and the design pressure.
(d) Thin walled vessels (Modifies UG-119). In lieu of direct stamping on the pressure vessel, the information required by paragraph (a) of this section shall be stamped on a nameplate permanently attached to the pressure vessel when the pressure vessel is constructed of—
(1) Steel plate less than one-fourth inch thick; or
(2) Nonferrous plate less than one-half inch thick.
§ 54.10-25 Manufacturers’ data report forms (modifies UG-120).
(a) The Manufacturers’ data report form, as provided by the Coast Guard, shall be completed in duplicate and certified by the manufacturer for each pressure vessel required to be shop inspected under these regulations. The original of this form shall be delivered to the Coast Guard inspector.
(b) Data forms for those parts of a pressure vessel requiring inspection, which are furnished by other than the shop of the manufacturer responsible for the completed unit, shall be executed in triplicate by the manufacturer of the parts. The original and one copy shall be delivered to the Coast Guard inspector who shall forward one copy of the report to the Officer in Charge, Marine Inspection, having cognizance over the final assembly. These partial data reports, together with the final inspection and tests, shall be the final Coast Guard inspector’s authority to apply the Coast Guard symbol and number. A final data report shall be executed by the manufacturer or assembler who completes the final assembly and tests.
(c) If a pressure vessel is required to be inspected in accordance with § 54.10-3(c), the manufacturer’s data reports required by UG-120 must be made available to the Coast Guard inspector for review prior to inspection of the pressure vessel.
Subpart 54.15—Pressure-Relief Devices
§ 54.15-1 General (modifies UG-125 through UG-137).
(a) All pressure vessels built in accordance with applicable requirements in Division 1 of section VIII of the ASME Code must be provided with protective devices as indicated in UG-125 through UG-136 except as noted otherwise in this subpart.
(b) The markings shall be in accordance with this chapter for devices covered by § 54.15-10.
§ 54.15-3 Definitions (modifies appendix 3).
(a) Definitions applicable to this subpart are in § 52.01-3 of this subchapter.
§ 54.15-5 Protective devices (modifies UG-125).
(a) All pressure vessels must be provided with protective devices. The protective devices must be in accordance with the requirements of UG-125 through UG-136 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except as modified in this subpart.
(b) An unfired steam boiler evaporator or heat exchanger (see § 54.01-10) shall be equipped with protective devices as required by § 54.15-15.
(c) All pressure vessels other than unfired steam boilers shall be protected by pressure-relieving devices that will prevent the pressure from rising more than 10 percent above the maximum allowable working pressure, except when the excess pressure is caused by exposure to fire or other unexpected source of heat.
(d) Where an additional hazard can be created by exposure of a pressure vessel to fire or other unexpected sources of external heat (for example, vessels used to store liquefied flammable gases), supplemental pressure-relieving devices shall be installed to protect against excessive pressure. Such supplemental pressure-relieving devices shall be capable of preventing the pressure from rising more than 20 percent above the maximum allowable working pressure of the vessel. The minimum required relief capacities for compressed gas pressure vessels are given under § 54.15-25. A single pressure-relieving device may be used to satisfy the requirements of this paragraph and paragraph (c) of this section, provided it meets the requirements of both paragraphs.
(e) Pressure-relieving devices should be selected on the basis of their intended service. They shall be constructed, located, and installed so that they are readily accessible for inspection and repair and so arranged that they cannot be readily rendered inoperative.
(f) Where pressure-indicating gages are used, they shall be chosen to be compatible with the pressure to be indicated. The size of the visual display, the fineness of graduations, and the orientation of the display will be considered. In no case shall the upper range of the gage be less than 1.2 times nor more than 2 times the pressure at which the relieving device is set to function.
(g) The Commandant may authorize or require the use of a rupture disk in lieu of a relief or safety valve under certain conditions of pressure vessel use and design. See § 54.15-13.
(h) Vessels that are to operate completely filled with liquid shall be equipped with liquid relief valves unless otherwise protected against overpressure.
(i) The protective devices required under paragraph (a) of this section shall be installed directly on a pressure vessel except when the source of pressure is external to the vessel, and is under such positive control that the pressure in the vessel cannot exceed the maximum allowable working pressure at the operating temperature except as permitted in paragraphs (c) and (d) of this section.
(j) Pressure-relieving devices shall be constructed of materials suitable for the pressure, temperature, and other conditions of the service intended.
(k) The opening through all pipes and fittings between a pressure vessel and its pressure-relieving device shall have at least the area of the pressure-relieving device inlet, and in all cases shall have sufficient area so as not to unduly restrict the flow to the pressure-relieving device. The opening in the vessel shall be designed to provide direct and unobstructed flow between the vessel and its pressure-relieving device.
(l) Safety devices need not be provided by the pressure vessel manufacturer. However, overpressure protection shall be provided prior to placing the vessel in service.
§ 54.15-10 Safety and relief valves (modifies UG-126).
(a) All safety and relief valves for use on pressure vessels or piping systems shall be designed to meet the protection and service requirements for which they are intended and shall be set to relieve at a pressure which does not exceed the “maximum allowable working pressure” of the pressure vessel or piping system. Relief valves are not required to have huddling chambers for other than steam service. In addition, safety valves used on vessels in which steam is generated shall meet § 52.01-120 of this subchapter except § 52.01-120(a)(9). For steam service below 206 kPa (30 psig), bodies of safety valves may be made of cast iron. Safety relief valves used in liquefied compressed gas service shall meet subpart 162.017 or 162.018 in subchapter Q (Specifications) of this chapter as appropriate.
(b) Pilot-valve control or other indirect operation of safety valves is not permitted unless the design is such that the main unloading valve will open automatically at not over the set pressure and will discharge its full rated capacity if some essential part of the pilot or auxiliary device should fail. All other safety and relief valves shall be of the direct spring loaded type.
(c) Safety and relief valves for steam or air service shall be provided with a substantial lifting device so that the disk can be lifted from its seat when the pressure in the vessel is 75 percent of that at which the valve is set to blow.
(d) Safety and relief valves for service other than steam and air need not be provided with a lifting device although a lifting device is desirable if the vapors are such that their release will not create a hazard.
(e) If the design of a safety or relief valve is such that liquid can collect on the discharge side of the disk, the valve shall be equipped with a drain at the lowest point where liquid can collect (for installation, see UG-134 of section VIII of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1).
(f) Cast iron may be employed in the construction of relief valves for pressures not exceeding 125 pounds per square inch and temperatures not exceeding 450 °F. Seats or disks of cast iron are prohibited.
(g) The spring in a relief valve in service for pressures up to and including 250 pounds per square inch shall not be reset for any pressure more than 10 percent above or 10 percent below that for which the relief valve is marked. For higher pressures, the spring shall not be reset for any pressure more than 5 percent above or 5 percent below that for which the relief valve is marked.
(h) The rated relieving capacity of safety and relief valves for use on pressure vessels shall be based on actual flow test data and the capacity shall be certified by the manufacturer in accordance with one of the following:
(1) 120 percent of the valve set pressure for valves rated in accordance with CGA S-1.2 (incorporated by reference; see 46 CFR 54.01-1).
(2) 110 percent of the valve set pressure for valves rated in accordance with UG-131 of section VIII of section VIII of the ASME Boiler and Pressure Vessel Code.
(3) 103 percent of the valve set pressure for steam in accordance with PG-69 of section VIII of the ASME Boiler and Pressure Vessel Code.
§ 54.15-13 Rupture disks (modifies UG-127).
(a) Paragraph UG-127 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) provides for the use of rupture disks in series with spring loaded safety or relief valves.
(b) For certain pressure vessels containing substances which may render a relief or safety valve inoperative, or where the installation of a valve is considered impractical, the Commandant may authorize or require the use of a rupture disk in parallel with or in lieu of a spring loaded safety or relief valve. These rupture disks shall:
(1) Comply with the general provisions of § 54.15-5 except as noted otherwise in this section;
(2) Have a capacity for discharge such that the volume of release is sufficient to prevent the internal pressure from exceeding 120 percent of the “maximum allowable working pressure” with the pressure vessel exposed to fire conditions (see § 54.15-25); and,
(3) Operate at a pressure level which does not produce fatigue failure of the disk. The normal maximum operating pressure multiplied by 1.3 shall not exceed the nominal disk burst pressure. (Notice that this restriction for protection of the rupture disk will usually require operation below the “maximum allowable working pressure” of the pressure vessel and therefore should be considered in design.)
(c) All disks shall be oriented so that if rupture occurs, the disk fragments and pressure vessel discharge will be directed away from operating personnel and vital machinery.
§ 54.15-15 Relief devices for unfired steam boilers, evaporators, and heat exchangers (modifies UG-126).
(a) An approved safety valve set to relieve at a pressure not exceeding the “maximum allowable working pressure” of the shell shall be fitted to all unfired steam boilers and evaporators except for evaporators of the atmospheric type designed for vapor discharge direct to a distiller with no shutoff valve in the discharge line. The distiller connected to atmospheric evaporators shall be fitted with a vent to prevent a buildup in pressure. In no case shall the vent be less than 1
(b) Safety valves for use on pressure vessels in which steam or pressure is generated shall comply with the requirements of § 54.15-10. Rupture discs used in lieu of these safety valves, as provided for in paragraph (a) of this section, shall comply with the requirements of § 54.15-13.
(c) The relieving capacity of evaporator safety valves required by paragraph (a) of this section shall be at least equal to the capacity of the orifice fitted in the steam supply to the evaporator. The orifice capacity shall be determined in accordance with the formula in paragraph (c) (1) or (2) of this section as appropriate:
(1) Where the set pressure of the evaporator shell safety valve is 58 percent or less than the setting of the safety valve in the steam supply:
(2) Where the set pressure of the evaporator shell safety valve exceeds 58 percent of the setting of the safety valve on the steam supply:
(d) The relieving capacity of safety valves on unfired steam boilers shall not be less than the maximum generating capacity of the unfired steam boiler as certified by the manufacturer.
(e) On new installations and where the orifice size of an existing unfired steam boiler or evaporator is increased, an accumulation test shall be made by closing all steam outlet connections except the safety valves for a period of five minutes. When conducting the accumulation test, the water shall be at the normal operating level and the steam pressure shall be at the normal operating pressure, and while under this test the pressure shall not rise more than 6 percent above the safety valve setting.
(f) A heat exchanger with liquid in the shell and the heating medium in the tubes or coils, shall be fitted with a liquid relief valve meeting the requirement of § 54.15-5.
(g)(1) A heat exchanger with steam in the shell and liquid in the tubes or coils at a pressure exceeding that in the shell, shall have a liquid relief valve fitted to protect the shell against excess pressure.
(2) The discharge capacity of such relief valves shall be calculated on the basis of the discharge from one tube using the difference in pressures between that in the shell and that in the tubes and shall be not less than that determined by the following formula:
§ 54.15-25 Minimum relief capacities for cargo tanks containing compressed or liquefied gas.
(a) Each tank shall be fitted with one or more safety relief valves designed, constructed, and flow tested in accordance with subpart 162.017 or 162.018 in subchapter Q (Specifications) of this chapter. Valves conforming to specification subpart 162.017 shall be limited to use on tanks whose maximum allowable working pressure is not in excess of 10 pounds per square inch. With specific approval of the Commandant, such valves may be connected to the vessel in lieu of being directly fitted to the tanks.
(b) The discharge pressure and the maximum overpressure permitted shall be in accordance with § 54.15-5.
(c) The rate of discharge for heat input of fire must meet the following formula:
Table 54.15-25(
k | C | |
---|---|---|
1.00 | .606 | (315) |
1.02 | .611 | (318) |
1.04 | .615 | (320) |
1.06 | .620 | (322) |
1.08 | .624 | (324) |
1.10 | .628 | (327) |
1.12 | .633 | (329) |
1.14 | .637 | (331) |
1.16 | .641 | (333) |
1.18 | .645 | (335) |
1.20 | .649 | (337) |
1.22 | .652 | (339) |
1.24 | .658 | (341) |
1.26 | .660 | (343) |
1.28 | .664 | (345) |
1.30 | .667 | (347) |
1.32 | .671 | (349) |
1.34 | .674 | (351) |
1.36 | .677 | (352) |
1.38 | .681 | (354) |
1.40 | .685 | (356) |
1.42 | .688 | (358) |
1.44 | .691 | (359) |
1.46 | .695 | (361) |
1.48 | .698 | (363) |
1.50 | .701 | (364) |
1.52 | .704 | (366) |
1.54 | .707 | (368) |
1.56 | .710 | (369) |
1.58 | .713 | (371) |
1.60 | .716 | (372) |
1.62 | .719 | (374) |
1.64 | .722 | (376) |
1.66 | .725 | (377) |
1.68 | .728 | (379) |
1.70 | .731 | (380) |
1.72 | .734 | (382) |
1.74 | .736 | (383) |
1.76 | .739 | (384) |
1.78 | .742 | (386) |
1.80 | .745 | (387) |
1.82 | .747 | (388) |
1.84 | .750 | (390) |
1.86 | .752 | (391) |
1.88 | .755 | (392) |
1.90 | .758 | (394) |
1.92 | .760 | (395) |
1.94 | .763 | (397) |
1.96 | .765 | (398) |
1.98 | .767 | (399) |
2.00 | .770 | (400) |
2.02 | .772 | (401) |
2.20 | .792 | (412) |
(c-1) For an independent tank that has a portion of the tank protruding above the open deck, the fire exposure factor must be calculated for the surface area above the deck and the surface area below the deck, and this calculation must be specially approved by the U.S. Coast Guard, Office of Design and Engineering Standards (CG-ENG)..
(d) In determining the total safety valve relieving capacity, the arrangement and location of the valves on the tank will be evaluated. The valves shall be placed so that a number of valves sufficient to provide the required relieving capacity shall always be in communication with the cargo vapor phase. The possible motions which the tank may see in its intended service and attendant changes in cargo liquid level will be considered. Shut off valves shall not be installed between the vessel and the safety relief valves. Manifolds for mounting multiple relief valves may be fitted with acceptable interlocking shut off valves so arranged that the required capacity of discharge will be “lined up” at all times.
(e)(1) Each safety relief valve shall be tested in the presence of a marine inspector before being placed in service except as noted otherwise in paragraph (e)(2) of this section. The test shall satisfactorily show that the valve will start to discharge at the required minimum pressure.
(2) Each safety relief valve fitted with a breaking pin and rupture disk need not be tested in the presence of a marine inspector before being placed in service. In lieu thereof, a certificate shall be furnished with the valve attested to by the manufacturer that the test requirements of paragraph (e)(1) of this section have been met.
Subpart 54.20—Fabrication by Welding
§ 54.20-1 Scope (modifies UW-1 through UW-65).
(a) Pressure vessels and vessel parts that are fabricated by welding shall be as required by paragraphs UW-1 through UW-65 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except as noted otherwise in this subchapter.
(b) [Reserved]
§ 54.20-2 Fabrication for hazardous materials (replaces UW-2(a)).
(a) Pressure vessels containing hazardous materials as defined in § 150.115 of this chapter must be of the class and construction required by subchapter D, I, O, or, when not specified, of a class determined by the Commandant.
(b) Class III pressure vessels must not be used for the storage or stowage of hazardous materials unless there is specific authorization in subchapters D, I, or O.
§ 54.20-3 Design (modifies UW-9, UW-11(a), UW-13, and UW-16).
(a) Fabrication by welding shall be in accordance with the provisions of this part and with part 57 of this subchapter.
(b) Welding subject to UW-11(a) of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) shall be modified as described in § 54.25-8 for radiographic examination.
(c) A butt welded joint with one plate edge offset, as shown in Figure UW-13.1(k) of section VIII of the ASME Boiler and Pressure Vessel Code, may only be used for circumferential joints of Class II and Class III pressure vessels.
(d) Attachment welds for nozzles and other connections shall be in accordance with UW-16 of section VIII of the ASME Boiler and Pressure Vessel Code. When nozzles or connections are made to pressure vessels, as shown in Figure UW-16.1 (a) and (c) of the ASME Code, and are welded from one side only, backing strips shall be used unless it can be determined visually that a full penetration weld has been achieved.
(e) When fabricating by welding the minimum joint requirements shall be as specified under the column headed “minimum joint requirements” in table 54.01-5(b) for various classes of pressure vessels.
(f) Joints in Class II or III pressure vessel cargo tanks must meet the following:
(1) Category A and B joints must be type (1) or (2).
(2) Category C and D joints must have full penetration welds extending through the entire thickness of the vessel wall or nozzle wall.
§ 54.20-5 Welding qualification tests and production testing (modifies UW-26, UW-28, UW-29, UW-47, and UW-48).
(a) Performance and procedure qualification. No production welding shall be done until welding procedures and welders have been qualified in accordance with part 57 of this subchapter.
(b) Tests. Production tests are required in accordance with § 57.06-1 of this subchapter.
Subpart 54.23—Fabrication by Brazing
§ 54.23-1 Scope (modifies UB-1).
(a) Fabrication by brazing shall be in accordance with the provisions of this part and with part 57 of this subchapter.
Subpart 54.25—Construction With Carbon, Alloy, and Heat Treated Steels
§ 54.25-1 Scope.
The carbon, alloy, and heat treated steels used in construction of pressure vessels and parts shall be as indicated in section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except as noted otherwise in this subpart.
§ 54.25-3 Steel plates (modifies UCS-6).
The steels listed in UCS-6(b) of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) will be allowed only in Class III pressure vessels (see table 54.01-5(b)).
§ 54.25-5 Corrosion allowance.
The corrosion allowance must be as required in 46 CFR 54.01-35.
§ 54.25-7 Requirement for postweld heat treatment (modifies UCS-56).
(a) Postweld heat treatment is required for all carbon and low alloy steel Class I, I-L, and II-L vessels regardless of thickness. (Refer to table 54.01-5(b) for applicable requirements.)
(b) Cargo tanks which are fabricated of carbon or low alloy steel as Class II pressure vessels, designed for pressures exceeding 100 pounds per square inch gage and used in the storage or transportation of liquefied compressed gases shall be postweld heat treated regardless of thickness.
§ 54.25-8 Radiography (modifies UW-11(a), UCS-57, UNF-57, UHA-33, and UHT-57).
(a) Full radiography is required for all Class I and Class I-L vessels regardless of thickness. (Refer to table 54.01-5(b) for applicable requirements.)
(b) Class II-L vessels shall be spot radiographed. The exemption provided in UW-11(c) of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) does not apply. (Refer to table 54.01-5(b) for applicable requirements.)
(c) Each butt welded joint in a Class II or III pressure vessel cargo tank must be spot radiographed, in accordance with UW-52, regardless of diameter or thickness, and each weld intersection or crossing must be radiographed for a distance of at least 10 thicknesses from the intersection.
§ 54.25-10 Low temperature operation—ferritic steels (replaces UCS-65 through UCS-67).
(a) Scope. (1) This section contains requirements for pressure vessels and nonpressure vessel type tanks and associated secondary barrier, as defined in § 38.05-4 and § 154.7 of this chapter, and their parts constructed of carbon and alloy steels which are stressed at operating or hydrostatic test temperatures below 0 °F.
(2) The service temperature is the minimum temperature of a product at which it may be contained, loaded and/or transported. However, the service temperature shall in no case be taken higher than given by the following formula:
(b) Specifications. Materials used in the construction of vessels to operate below 0 °F. (but not below the designated minimum service temperature) shall conform to a specification given in table UCS-23 in section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) and the following additional requirements:
For high alloy steels refer to § 54.25-15. For heat treated steels refer to § 54.25-20.
(1)(i) For minimum service temperatures not lower than −67 °F., ferritic steels shall be made with fine grain practice and shall have an austenitic grain size of 5 or finer, and shall be normalized. Consideration will be given to other heat treatments. Refer to § 57.03-1(d) of this subchapter. Plate for pressure vessel applications shall conform to the requirements of ASTM A 20 (incorporated by reference, see § 54.01-1). It may be produced by the open hearth, basic oxygen or electric furnace process and shall conform to the requirements of table 54.25-10(b)(1). (Other alloying elements may only be present in trace amounts.)
(ii) Mechanical properties shall be within the following limits:
Ultimate strength | —58,000 1-85,000 1 p.s.i. |
Yield strength | —Minimum 35,000 p.s.i. |
—Maximum 80 percent of ultimate. | |
Elongation minimum | —20 percent in 8 inches, or |
—24 percent in 2 inches, or | |
—22 percent in 5.65 √A, where “A” is the test specimen cross sectional area. |
Table 54.25-10(
Minimum service 1 temperature °F | Max. C 1 percent | Manganese range 1 percent |
---|---|---|
−30 | 0.20 | 0.70-1.35 |
−50 | .16 | 1.15-1.50 |
−67 | .12 | 1.30-1.60 |
1 At service temperatures intermediate between those specified, intermediate amounts of carbon and manganese will be allowed (in proportion to the actual service temperature variation from that listed), provided all other chemical and mechanical properties specified for steels in this temperature range are satisfied.
Range percent | |
---|---|
Si | 0.10-0.50 |
Maximum | |
S | 0.035 |
P | 0.035 |
Ni | 0.80 |
Cr | 0.25 |
Mo | 0.08 |
Cu | 0.035 |
Nb | 0.05 |
V | 0.08 |
(2) For minimum service temperature below −67 °F., but not below the designated minimum service temperature, ferritic steels shall be normalized, low carbon, fully killed, fine grain, nickel alloy type, conforming to any one of the specifications in table 54.25-10(b)(2). Consideration will be given to other heat treatments. Refer to § 57.03-1(d) of this subchapter for quenched and tempered steels. The ultimate and yield strengths shall be as shown in the applicable specification and shall be suitable to the design stress levels adopted. The service temperature shall not be colder than the minimum specified in table 54.25-10(b)(2) for each steel.
Table 54.25-10(
Steel | Minimum service temperature |
---|---|
A-203, 2 | −80 °F. for Grade A. −75 °F. for Grade B. |
A-203, 3 | −130 °F. for Grade D. −110 °F. for Grade E. |
5 percent Ni, normalized | Dependent on chemical and physical properties. |
(3) The materials permitted under paragraphs (b) (1) and (2) of this section shall be tested for toughness in accordance with and shall satisfy the applicable requirements of subpart 54.05.
(4) Welded pressure vessels or nonpressure vessel type tanks and associated secondary barriers, as defined in § 38.05-4 of subchapter D (Tank Vessels) of this chapter shall meet the toughness requirements of subparts 57.03 and 57.06 of this subchapter with regard to weld procedure qualifications and production testing.
(5) The material manufacturer’s identification marking required by the material specification shall not be die-stamped on plate material less than one-fourth inch in thickness.
(c) Design. Pressure vessels must meet the requirements for Class I-L and II-L construction. (See table 54.01-5(b) for applicable requirements). Except as permitted by § 54.05-30, the allowable stress values used in the design of low temperature pressure vessels may not exceed those given in table UCS-23 of section VIII of the ASME Boiler and Pressure Vessel Code for temperatures of 0 °F. to 650 °F. For materials not listed in this table allowable stress values are determined in accordance with appendix P of section VIII of the ASME Boiler and Pressure Vessel Code.
(d) Weldments and all materials used in pressure vessel type cargo tanks operating at ambient temperatures and constructed of materials listed in table UCS-23 must pass Charpy impact tests in accordance with UG-84 at a temperature of −20 °F or colder, except as provided by paragraphs (d)(1), (d)(2), and (d)(3) of this section.
(1) Charpy impact tests are not required for any of the following ASTM materials if the thickness for each is
(i) A-182, normalized and tempered.
(ii) A-302, Grades C and D.
(iii) A-336, Grades F21 and F22 that are normalized and tempered.
(iv) A-387, Grades 21 and 22 that are normalized and tempered.
(v) A-516, Grades 55 and 60.
(vi) A-533, Grades B and C.
(vii) All other plates, structural shapes and bars, and other product forms, except for bolting, if produced to a fine grain practice and normalized.
(2) Charpy impact tests are not required for any of the following ASTM materials if the thickness for each is 1
(i) A-203.
(ii) A-508, Class 1.
(iii) A-516, normalized.
(iv) A-524.
(v) A-537.
(vi) A-612, normalized.
(vii) A-662, normalized.
(viii) A-724, normalized.
(3) Charpy impact tests are not required for any of the following bolt materials:
(i) A-193, Grades B5, B7, B7M, and B16.
(ii) A-307, Grade B
(iii) A-325, Type 1.
(iv) A-449.
§ 54.25-15 Low temperature operation—high alloy steels (modifies UHA-23(b) and UHA-51).
(a) Toughness tests for the materials listed in UHA-51(a) in section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) for service temperatures below −425 °F., UHA-51(b)(1) through (5) for service temperatures below 0 °F., and UHA-51(c) for all service temperatures, shall be performed in accordance with the requirements of subpart 54.05. These requirements are also applicable to nonpressure vessel type, low temperature tanks and associated secondary barriers, as defined in § 38.05-4 in subchapter D (Tank Vessels) of this chapter. Such tests are required regardless of the vessel’s design stress. Service temperature is defined in § 54.25-10(a)(2).
(b) Materials for pressure vessels with service temperatures below −320 °F. shall be of the stabilized or low carbon (less than 0.10 percent) austenitic stainless steel type, produced according to the applicable specifications of table UHA-23 of section VIII of the ASME Boiler and Pressure Vessel Code. These materials and their weldments shall be tested for toughness according to the requirements of subpart 54.05 except that the Charpy V-notch testing acceptance criteria will be in accordance with UHT-6(a)(4) and (5) of section VIII of the ASME Boiler and Pressure Vessel Code.”
(c) Except as permitted by § 54.05-30, the allowable stress values used in the design of low temperature pressure vessels may not exceed those given in table UHA-23 of section VIII of the ASME Boiler and Pressure Vessel Code for temperatures of −20 °F. to 100 °F.
§ 54.25-20 Low temperature operation—ferritic steels with properties enhanced by heat treatment (modifies UHT-5(c), UHT-6, UHT-23, and UHT-82).
(a) For service temperatures below 0 °F. but not below the designated minimum service temperature, steel conforming to the specifications of table 54.25-20(a) may be used in the fabrication of pressure vessels and nonpressure vessel tanks and associated secondary barriers, as defined in § 38.05-4 of subchapter D (Tank Vessels) of this chapter. The ultimate and yield strengths shall be as shown in the applicable specification and shall be suitable for the design stress levels adopted. The service temperature shall not be colder than −320 °F. Service temperature is defined in § 54.25-10(a) (2).
Table 54.25-20(
Steel | Minimum service temperature, °F. |
---|---|
A-333, 9 percent Ni, grade 8 | −320 |
A-334, 9 percent Ni, grade 8 | −320 |
A-353, 9 percent Ni, double normalized and tempered | −320 |
A-522, 9 percent Ni, NNT, Q and T, forging | −320 |
A-553, 9 percent Ni, quenched and tempered | −320 |
(b) The materials permitted under paragraph (a) of this section shall be tested for toughness in accordance with the requirements of UHT-6 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) except that tests shall be conducted at the temperature specified in § 54.05-6 in lieu of that in UHT-5(c) of section VIII of the ASME Boiler and Pressure Vessel Code.
(c) The qualification of welding procedures, welders and weld-production testing for the steels of table 54.25-20(a) must conform to the requirements of part 57 of this subchapter and to those of subpart 54.05 of this part except that the acceptance criteria for Charpy V-notch testing must be in accordance with UHT-6(a)(4) of section VIII of the ASME Boiler and Pressure Vessel Code.
(d) The values of absorbed energy in foot-pounds and of fracture appearance in percentage shear, which are recorded for information when complying with paragraphs (b) and (c) of this section shall also be reported to the marine inspector or the Commandant, as applicable.
(e) Except as permitted by § 54.05-30, the allowable stress values may not exceed those given in table UHT-23 of section VIII of the ASME Boiler Pressure and Vessel Code for temperatures of 150 °F and below.
§ 54.25-25 Welding of quenched and tempered steels (modifies UHT-82).
(a) The qualification of welding procedures, welders, and weld-production testing must conform to the requirements of part 57 of this subchapter. The requirements of 46 CFR 57.03-1(d) apply to welded pressure vessels and non-pressure vessel type tanks of quenched and tempered steels other than 9-percent nickel.
(b) [Reserved]
Subpart 54.30—Mechanical Stress Relief
§ 54.30-1 Scope.
(a) Certain pressure vessels may be mechanically stress relieved in accordance with the requirements in this subpart.
(b) [Reserved]
§ 54.30-3 Introduction.
(a) Large conventional pressure vessels used to transport liquefied petroleum and natural gases, at “low temperatures” may often be difficult to thermally stress relieve. Where no other problem, such as corrosion exists, mechanical stress relief will be permitted for Class II-L pressure vessels.
(b) Mechanical stress relief serves to cause small flaws, particularly in the weld zone, to yield plastically at the flaw tip resulting in a local relief of stress and a blunting of the crack tip. To achieve the maximum benefit from mechanical stress relief, it is necessary that the stresses so imposed be more severe than those expected in normal service life. At the same time, it is necessary that the stresses which are imposed are not so high as to result in appreciable deformation or general yielding.
(c) The weld joint efficiencies as listed in table UW-12 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) shall apply except that a minimum of spot radiography will be required. UW-12(c) of section VIII of the ASME Boiler and Pressure Vessel Code that permits omitting all radiography does not apply. Spot examination shall follow UW-52 of section VIII of the ASME Boiler and Pressure Vessel Code and, in addition, these vessels will be required to have radiographic examination of intersecting circumferential and longitudinal joints for a distance of at least 20 times the plate thickness from the junction. See 46 CFR 54.25-8 on spot radiography.
(d) Severe cold forming will not be permitted unless thermal stress relief is used. For example, parts of the vessels which are individually cold formed, such as heads, must be thermally stress relieved, where the extreme fiber strain measured at the surface exceeds 5 percent as determined by:
§ 54.30-5 Limitations and requirements.
(a) Class II-L pressure vessels which require stress relief (see table 54.01-5(b)) may be mechanically stress relieved provided:
(1) The steels from which they are fabricated do not specifically require thermal stress relief in UCS-56 of section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1) and have a ratio of yield to ultimate tensile strength not greater than 0.8. For example: A-537 steels could be mechanically stress relieved.
(2) Pressure difference across the shell is not greater than 100 pounds per square inch, thickness of shell is not greater than 1 inch, and the design temperature is not greater than 115 °F.
(3) It will carry liquids of specific gravity no greater than 1.05.
(4) Design details are sufficient to eliminate stress concentrators: Mechanical stress relief is not acceptable in designs involving the following types of welded connections shown in UW-16.1 of section VIII of the ASME Boiler and Pressure Vessel Code:
(i) Types l, m, n, and p because of nonintegral reinforcement. Type o will be acceptable provided the plate, nozzle, and reinforcement assembly are furnace stress relieved and the reinforcement is at least 6 inches or 10t, whichever is larger, from the plate head.
(ii) Types d, e, and f because expansion and contraction stresses are concentrated at the junction points.
(5) That no slip-on flanges in sizes greater than 2 inches are used.
(6) The categories A and B joints are type one as described in table UW-12 of section VIII of the ASME Boiler and Pressure Vessel Code and all categories C and D joints are full penetration welds. See UW-3 of the ASME Code for definition of categories.
(b) When a pressure vessel is to be mechanically stress relieved in accordance with § 54.30-10(a)(1), its maximum allowable working pressure will be 40 percent of the value which would otherwise be determined. However, an increase of this 40 percent factor may be permitted if the stress relief is carried out at a pressure higher than that required by § 54.30-10(a)(1) and an experimental strain analysis is carried out during stress relief. This evaluation should provide information as to the strains at the saddles, welded seams and nozzles as well as the body of the vessel. The hydrostatic pressure applied during stress relief should be such that, except in the case of welds, the stresses in the vessel shall closely approach but not exceed 90 percent of the yield stress of the material at the test temperature. The proposed experimental program should be submitted to the Commandant for approval prior to its use. Photo-elastic coating, strain gaging, or a brittle coating technique is suggested for the experimental analysis.
§ 54.30-10 Method of performing mechanical stress relief.
(a) The mechanical stress relief shall be carried out in accordance with the following stipulations using water as the pressurizing medium:
(1) At a hydrostatic pressure (measured at the tank top) of 1
(2) At a temperature of 70 °F. or the service temperature plus 50 °F., whichever is higher. Where the ambient temperature is below 70 °F., and use of water at that temperature is not practical, the minimum temperature for mechanical stress relief may be below 70 °F. but shall not be less than 50 °F. above service temperature.
(3) The stress relief shall be at the required temperature and pressure and held for a period not less than 2 hours per inch of metal thickness, but in no case less than 2 hours.
(b) It is considered preferable that mechanical stress relief be accomplished with the tanks in place on their saddles or supporting structure in the barge or ship in which they will be utilized. In any case, it is considered mandatory that the tank be supported only by its regular saddles or supporting structure, without any auxiliary or temporary supports.
§ 54.30-15 Requirement for analysis and computation.
(a) A stress analysis shall be performed to determine if the tank may be exposed to excessive loadings during the mechanical stress relief process. This analysis should include consideration of the local stresses in way of saddles or other supporting structure and additional bending stresses due to the weight of the pressurizing liquid particularly in areas of high stress concentration. While it is necessary that the general stress level during the process be in excess of the normal working level, the calculated maximum stress during test shall not exceed 90 percent of the yield strength of the material at test temperature. The supporting structure shall be analyzed to verify its adequacy.
(b) In all cases where the tanks are mechanically stress relieved in place in the ship or barge and the tanks are designed to carry cargoes with a specific gravity less than 1.05, the ship or barge shall be shown to have adequate stability and buoyancy, as well as strength to carry the excess weight of the tank during the stress relief procedure.
PART 56—PIPING SYSTEMS AND APPURTENANCES
Subpart 56.01—General
§ 56.01-1 Scope (replaces 100.1).
(a) This part contains requirements for the various ships’ and barges’ piping systems and appurtenances.
(b) The respective piping systems installed on ships and barges shall have the necessary pumps, valves, regulation valves, safety valves, relief valves, flanges, fittings, pressure gages, liquid level indicators, thermometers, etc., for safe and efficient operation of the vessel.
(c) Piping for industrial systems on mobile offshore drilling units need not fully comply with the requirements of this part but must meet subpart 58.60 of this subchapter.
§ 56.01-2 Incorporation by reference.
(a) Certain material is incorporated by reference into this part with the approval of the Director of the Federal Register under 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than that specified in this section, the Coast Guard must publish notice of change in the
(b) American National Standards Institute (ANSI), 25 West 43rd Street, New York, NY 10036:
(1) ANSI/ASME B1.1-1982 Unified Inch Screw Threads (UN and UNR Thread Form) (1982) (“ANSI/ASME B1.1”), 56.25-20; 56.60-1;
(2) ANSI/ASME B1.20.1-1983 Pipe Threads, General Purpose (Inch) (1983) (“ANSI/ASME B1.20.1”), 56.60-1;
(3) ANSI/ASME B1.20.3-1976 (Reaffirmed 1982) Dryseal Pipe Threads (Inch) (“ANSI/ASME B1.20.3”), 56.60-1;
(4) ANSI/ASME B16.15-1985 [Reaffirmed 1994] Cast Bronze Threaded Fittings, Classes 125 and 250 (1985) (“ANSI/ASME B16.15”), 56.60-1;
(c) American Petroleum Institute (API), 1220 L Street, NW., Washington, DC 20005-4070:
(1) API Standard 607, Fire Test for Soft-Seated Quarter-Turn Valves, Manufacturing, Distribution and Marketing Department, Fourth Edition (1993) (“API 607”), 56.20-15; and
(2) [Reserved]
(d) American Society of Mechanical Engineers (ASME) International, Three Park Avenue, New York, NY 10016-5990:
(1) 2001 ASME Boiler and Pressure Vessel Code, Section I, Rules for Construction of Power Boilers (July 1, 2001) (“Section I of the ASME Boiler and Pressure Vessel Code”), 56.15-1; 56.15-5; 56.20-1; 56.60-1; 56.70-15; 56.95-10;
(2) ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, Rules for Construction of Pressure Vessels (1998 with 1999 and 2000 addenda) (“Section VIII of the ASME Boiler and Pressure Vessel Code”), 56.15-1; 56.15-5; 56.20-1; 56.25-5; 56.30-10; 56.30-30; 56.60-1; 56.60-2; 56.60-15; 56.95-10;
(3) 1998 ASME Boiler & Pressure Vessel Code, Section IX, Welding and Brazing Qualifications (1998) (“Section IX of the ASME Boiler and Pressure Vessel Code”), 56.70-5; 56.70-20; 56.75-20;
(4) ASME B16.1-1998 Cast Iron Pipe Flanges and Flanged Fittings, Classes 25, 125, 250 (1998) (“ASME B16.1”), 56.60-1; 56.60-10;
(5) ASME B16.3-1998 Malleable Iron Threaded Fittings, Classes 150 and 300 (1998) (“ASME B16.3”), 56.60-1;
(6) ASME B16.4-1998 Gray Iron Threaded Fittings, Classes 125 and 250 (1998) (“ASME B16.4”), 56.60-1;
(7) ASME B16.5-2003 Pipe Flanges and Flanged Fittings NPS
(8) ASME B16.9-2003 Factory-Made Wrought Steel Buttwelding Fittings (2003) (“ASME B16.9”), 56.60-1;
(9) ASME B16.10-2000 Face-to-Face and End-to-End Dimensions of Valves (2000) (“ASME B16.10”), 56.60-1;
(10) ASME B16.11-2001 Forged Fittings, Socket-Welding and Threaded (2001) (“ASME B16.11”), 56.30-5; 56.60-1;
(11) ASME B16.14-1991 Ferrous Pipe Plugs, Bushings, and Locknuts with Pipe Threads (1991) (“ASME B16.14”), 56.60-1;
(12) ASME B16.18-2001 Cast Copper Alloy Solder Joint Pressure Fittings (2001) (“ASME B16.18”), 56.60-1;
(13) ASME B16.20-1998 (Revision of ASME B16.20 1993), Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-Wound, and Jacketed (1998) (“ASME B16.20”), 56.60-1;
(14) ASME B16.21-2005 (Revision of ASME B16.21-1992) Nonmetallic Flat Gaskets for Pipe Flanges (May 31, 2005) (“ASME B16.21”): 56.60-1;
(15) ASME B16.22-2001 (Revision of ASME B16.22-1995) Wrought Copper and Copper Alloy Solder Joint Pressure Fittings (Aug. 9, 2002) (“ASME B16.22”): 56.60-1;
(16) ASME B16.23-2002 (Revision of ASME B16.23-1992) Cast Copper Alloy Solder Joint Drainage Fittings: DWV (Nov. 8, 2002) (“ASME B16.23”): 56.60-1;
(17) ASME B16.24-2001 Cast Copper Alloy Pipe Flanges and Flanged Fittings, Class 150, 300, 400, 600, 900, 1500, and 2500 (2001) (“ASME B16.24”), 56.60-1;
(18) ASME B16.25-2003 Buttwelding Ends (2003) (“ASME B16.25”), 56.30-5; 56.60-1; 56.70-10;
(19) ASME B16.28-1994 Wrought Steel Buttwelding Short Radius Elbows and Returns (1994) (“ASME B16.28”), 56.60-1;
(20) ASME B16.29-2007 (Revision of ASME B16.29-2001) Wrought Copper and Wrought Copper Alloy Solder-Joint Drainage Fittings—DWV (Aug. 20, 2007) (“ASME B16.29”), 56.60-1;
(21) ASME B16.34-1996 Valves—Flanged, Threaded, and Welding End (1996) (“ASME B16.34”), 56.20-1; 56.60-1;
(22) ASME B16.42-1998 Ductile Iron Pipe Flanges and Flanged Fittings, Classes 150 and 300 (1998) (“ASME B16.42”), 56.60-1;
(23) ASME B18.2.1-1996 Square and Hex Bolts and Screws (Inch Series) (1996) (“ASME B18.2.1”), 56.25-20; 56.60-1;
(24) ASME/ANSI B18.2.2-1987 Square and Hex Nuts (Inch Series) (1987) (“ASME/ANSI B18.2.2”), 56.25-20; 56.60-1;
(25) ASME B31.1-2001 Power Piping ASME Code for Pressure Piping, B31 (2001) (“ASME B31.1”), 56.01-3; 56.01-5; 56.07-5; 56.07-10; 56.10-1; 56.10-5; 56.15-1; 56.15-5; 56.20-1; 56.25-7; 56.30-1; 56.30-5; 56.30-10; 56.30-20; 56.35-1; 56.50-1; 56.50-15; 56.50-40; 56.50-65; 56.50-70; 56.50-97; 56.60-1; 56.65-1; 56.70-10; 56.70-15; 56.80-5; 56.80-15; 56.95-1; 56.95-10; 56.97-1;
(26) ASME B36.10M-2004 Welded and Seamless Wrought Steel Pipe (2004) (“ASME B36.10M”), 56.07-5; 56.30-20; 56.60-1; and
(27) ASME B36.19M-2004 Stainless Steel Pipe (2004) (“ASME B36.19M”), 56.07-5; 56.60-1.
(28) ASME SA-675 (1998), Specification for Steel Bars, Carbon, Hot-Wrought, Special Quality, Mechanical Properties (“ASME SA-675”), 56.60-2.
(e) ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, 877-909-2786, http://www.astm.org:
(1) ASTM A 36/A 36M-97a, Standard Specification for Carbon Structural Steel (“ASTM A 36”), 56.30-10;
(2) ASTM A 47-90 (1995), Standard Specification for Ferritic Malleable Iron Castings (“ASTM A 47”), 56.60-1;
(3) ASTM A 53-98, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless (“ASTM Specification A 53” or “ASTM A 53”), 56.10-5; 56.60-1;
(4) ASTM A 106-95, Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service (“ASTM A 106”), 56.60-1;
(5) ASTM A 126-95, Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings (“ASTM A 126”), 56.60-1;
(6) ASTM A134-96 (Reapproved 2012), Standard Specification for Pipe, Steel, Electric-Fusion (Arc)-Welded (Sizes NPS 16 and Over) (“ASTM A 134”), (approved March 1, 2012), incorporation by reference approved for § 56.60-1;
(7) ASTM A 135-97c, Standard Specification for Electric-Resistance-Welded Steel Pipe (“ASTM A 135”), 56.60-1;
(8) ASTM A 139-96, Standard Specification for Electric-Fusion (Arc)-Welded Steel Pipe (NPS 4 and Over) (“ASTM A 139”), 56.60-1;
(9) ASTM A 178/A 178M-95, Standard Specification for Electric-Resistance-Welded Carbon Steel and Carbon-Manganese Steel Boiler and Superheater Tubes (“ASTM A 178”), 56.60-1;
(10) ASTM A179/A179M-90a (Reapproved 2012), Standard Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes (“ASTM A 179”), (approved March 1, 2012), incorporation by reference approved for § 56.60-1;
(11) ASTM A 182/A 182M-97c, Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature Service (“ASTM A-182”), 56.50-105;
(12) ASTM A 192/A 192M-91 (1996), Standard Specification for Seamless Carbon Steel Boiler Tubes for High-Pressure Service (“ASTM A 192”), 56.60-1;
(13) ASTM A 194/A 194M-98b, Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both (“ASTM A-194”), 56.50-105;
(14) ASTM A 197-87 (1992), Standard Specification for Cupola Malleable Iron (“ASTM A 197”), 56.60-1;
(15) ASTM A 210/A 210M-96, Standard Specification for Seamless Medium-Carbon Steel Boiler and Superheater Tubes (“ASTM A 210”), 56.60-1;
(16) ASTM A 213/A 213M-95a, Standard Specification for Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger Tubes (“ASTM A 213”), 56.60-1;
(17) ASTM A214/A214M-96 (Reapproved 2012), Standard Specification for Electric-Resistance-Welded Carbon Steel Heat-Exchanger and Condenser Tubes (“ASTM A 214”), (approved March 1, 2012), incorporation by reference approved for § 56.60-1;
(18) ASTM A 226/A 226M-95, Standard Specification for Electric-Resistance-Welded Carbon Steel Boiler and Superheater Tubes for High-Pressure Service (“ASTM A 226”), 56.60-1;
(19) ASTM A 234/A 234M-97, Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service (“ASTM A 234”), 56.60-1;
(20) ASTM A 249/A 249M-96a, Standard Specification for Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser Tubes (“ASTM A 249”), 56.60-1;
(21) ASTM A 268/A 268M-96, Standard Specification for Seamless and Welded Ferritic and Martensitic Stainless Steel Tubing for General Service (“ASTM A 268”), 56.60-1;
(22) ASTM A 276-98, Standard Specification for Stainless Steel Bars and Shapes (“ASTM A 276”), 56.60-2;
(23) ASTM A 307-97, Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength (“ASTM A 307”), 56.25-20;
(24) ASTM A 312/A 312M-95a, Standard Specification for Seamless and Welded Austenitic Stainless Steel Pipes (“ASTM A-312” or “ASTM A 312”), 56.50-105; 56.60-1;
(25) ASTM A 320/A 320M-97, Standard Specification for Alloy/Steel Bolting Materials for Low-Temperature Service (“ASTM A-320”), 56.50-105;
(26) ASTM A 333/A 333M-94, Standard Specification for Seamless and Welded Steel Pipe for Low-Temperature Service (“ASTM A-333” or “ASTM A 333”), 56.50-105; 56.60-1;
(27) ASTM A 334/A 334M-96, Standard Specification for Seamless and Welded Carbon and Alloy-Steel Tubes for Low-Temperature Service (“ASTM A-334” or “ASTM A 334”), 56.50-105; 56.60-1;
(28) ASTM A 335/A 335M-95a, Standard Specification for Seamless Ferritic Alloy-Steel Pipe for High-Temperature Service (“ASTM A 335”), 56.60-1;
(29) ASTM A 350/A 350M-97, Standard Specification for Carbon and Low-Alloy Steel Forgings, Requiring Notch; Toughness Testing for Piping Components (“ASTM A-350”), 56.50-105;
(30) ASTM A 351/A 351M-94a, Standard Specification for Castings, Austenitic, Austenitic-Ferritic (Duplex), for Pressure-Containing Parts (“ASTM A-351”), 56.50-105;
(31) ASTM A 352/A 352M-93 (1998), Standard Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for Low-Temperature Service (“ASTM A-352”), 56.50-105;
(32) ASTM A 358/A 358M-95a, Standard Specification for Electric-Fusion-Welded Austenitic Chromium-Nickel Alloy Steel Pipe for High-Temperature Service (“ASTM A 358”), 56.60-1;
(33) ASTM A 369/A 369M-92, Standard Specification for Carbon and Ferritic Alloy Steel Forged and Bored Pipe for High-Temperature Service (“ASTM A 369”), 56.60-1;
(34) ASTM A 376/A 376M-96, Standard Specification for Seamless Austenitic Steel Pipe for High-Temperature Central-Station Service (“ASTM A 376”), 56.60-1; 56.60-2;
(35) ASTM A 395/A 395M-98, Standard Specification for Ferritic Ductile Iron Pressure-Retaining Castings for Use at Elevated Temperatures (“ASTM A 395”), 56.50-60; 56.60-1; 56.60-15;
(36) ASTM A 403/A 403M-98, Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings (“ASTM A 403”), 56.60-1;
(37) ASTM A 420/A 420M-96a, Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-Temperature Service (“ASTM A-420” or “ASTM A 420”), 56.50-105; 56.60-1;
(38) ASTM A 520-97, Standard Specification for Supplementary Requirements for Seamless and Electric-Resistance-Welded Carbon Steel Tubular Products for High-Temperature Service Conforming to ISO Recommendations for Boiler Construction (“ASTM A 520”), 56.60-1;
(39) ASTM A 522/A 522M-95b, Standard Specification for Forged or Rolled 8 and 9% Nickel Alloy Steel Flanges, Fittings, Valves, and Parts for Low-Temperature Service (“ASTM A-522”), 56.50-105;
(40) ASTM A 536-84 (Reapproved 2009), Standard Specification for Ductile Iron Castings (“ASTM A 536”), (approved May 1, 2009), incorporation by reference approved for § 56.60-1;
(41) ASTM A 575-96 (Reapproved 2007), Standard Specification for Steel Bars, Carbon, Merchant Quality, M-Grades (“ASTM A 575”), (approved September 1, 2005), incorporation by reference approved for § 56.60-2;
(42) ASTM A576-90b (Reapproved 2012), Standard Specification for Steel Bars, Carbon, Hot-Wrought, Special Quality (“ASTM A576”), (approved March 1, 2012), incorporation by reference approved for § 56.60-2;
(43) ASTM B 16-92, Standard Specification for Free-Cutting Brass Rod, Bar, and Shapes for Use in Screw Machines (“ASTM B 16”), 56.60-2;
(44) ASTM B 21-96, Standard Specification for Naval Brass Rod, Bar, and Shapes (“ASTM B 21”), 56.60-2;
(45) ASTM B 26/B 26M-97, Standard Specification for Aluminum-Alloy Sand Castings (“ASTM B 26”), 56.60-2;
(46) ASTM B 42-96, Standard Specification for Seamless Copper Pipe, Standard Sizes (“ASTM B 42”), 56.60-1;
(47) ASTM B 43-96, Standard Specification for Seamless Red Brass Pipe, Standard Sizes (“ASTM B 43”), 56.60-1;
(48) ASTM B 68-95, Standard Specification for Seamless Copper Tube, Bright Annealed (“ASTM B 68”), 56.60-1;
(49) ASTM B 75-97, Standard Specification for Seamless Copper Tube (“ASTM B 75”), 56.60-1;
(50) ASTM B 85-96, Standard Specification for Aluminum-Alloy Die Castings (“ASTM B 85”), 56.60-2;
(51) ASTM B 88-96, Standard Specification for Seamless Copper Water Tube (“ASTM B 88”), 56.60-1;
(52) ASTM B 96-93, Standard Specification for Copper-Silicon Alloy Plate, Sheet, Strip, and Rolled Bar for General Purposes and Pressure Vessels (“ASTM B 96”), 56.60-2;
(53) ASTM B 111-95, Standard Specification for Copper and Copper-Alloy Seamless Condenser Tubes and Ferrule Stock (“ASTM B 111”), 56.60-1;
(54) ASTM B 124-96, Standard Specification for Copper and Copper Alloy Forging Rod, Bar, and Shapes (“ASTM B 124”), 56.60-2;
(55) ASTM B 134-96, Standard Specification for Pipe, Steel, Electric-Fusion (Arc)-Welded (Sizes NPS 16 and Over) (“ASTM B 134”), 56.60-1;
(56) ASTM B 161-93, Standard Specification for Nickel Seamless Pipe and Tube (“ASTM B 161”), 56.60-1;
(57) ASTM B 165-93, Standard Specification of Nickel-Copper Alloy (UNS NO4400) Seamless Pipe and Tube (“ASTM B 165”), 56.60-1;
(58) ASTM B 167-97a, Standard Specification for Nickel-Chromium-Iron Alloys (UNS NO6600, NO6601, NO6603, NO6690, NO6025, and NO6045) Seamless Pipe and Tube (“ASTM B 167”), 56.60-1;
(59) ASTM B 171-95, Standard Specification for Copper-Alloy Plate and Sheet for Pressure Vessels, Condensers, and Heat Exchangers (“ASTM B 171”), 56.60-2;
(60) ASTM B 210-95, Standard Specification for Aluminum and Aluminum-Alloy Drawn Seamless Tubes (“ASTM B 210”), 56.60-1;
(61) ASTM B 234-95, Standard Specification for Aluminum and Aluminum-Alloy Drawn Seamless Tubes for Condensers and Heat Exchangers (“ASTM B 234”), 56.60-1;
(62) ASTM B 241/B 241M-96, Standard Specification for Aluminum and Aluminum-Alloy Seamless Pipe and Seamless Extruded Tube (“ASTM B 241”), 56.60-1;
(63) ASTM B 280-97, Standard Specification for Seamless Copper Tube for Air Conditioning and Refrigeration Field Service (“ASTM B 280”), 56.60-1;
(64) ASTM B 283-96, Standard Specification for Copper and Copper-Alloy Die Forgings (Hot-Pressed) (“ASTM B 283”), 56.60-2;
(65) ASTM B 315-93, Standard Specification for Seamless Copper Alloy Pipe and Tube (“ASTM B 315”), 56.60-1;
(66) ASTM B 361-95, Standard Specification for Factory-Made Wrought Aluminum and Aluminum-Alloy Welding Fittings (“ASTM B 361”), 56.60-1;
(67) ASTM B 858M-95, Standard Test Method for Determination of Susceptibility to Stress Corrosion Cracking in Copper Alloys Using an Ammonia Vapor Test (“ASTM B 858M”), 56.60-2;
(68) ASTM E 23-96, Standard Test Methods for Notched Bar Impact Testing of Metallic Materials (“ASTM E 23”), 56.50-105;
(69) ASTM F682-82a (Reapproved 2008), Standard Specification for Wrought Carbon Steel Sleeve-Type Pipe Couplings (“ASTM F 682”), (approved November 1, 2008), incorporation by reference approved for § 56.60-1;
(70) ASTM F1006-86 (Reapproved 2008), Standard Specification for Entrainment Separators for Use in Marine Piping Applications (“ASTM F 1006”), (approved November 1, 2008), incorporation by reference approved for § 56.60-1;
(71) ASTM F1007-86 (Reapproved 2007), Standard Specification for Pipeline Expansion Joints of the Packed Slip Type for Marine Application (“ASTM F 1007”), (approved December 1, 2007), incorporation by reference approved for § 56.60-1;
(72) ASTM F1020-86 (Reapproved 2011), Standard Specification for Line-Blind Valves for Marine Applications (“ASTM F 1020”), (approved April 1, 2011), incorporation by reference approved for § 56.60-1;
(73) ASTM F1120-87 (Reapproved 2010), Standard Specification for Circular Metallic Bellows Type Expansion Joints for Piping Applications (“ASTM F 1120”), (approved May 1, 2010), incorporation by reference approved for § 56.60-1;
(74) ASTM F1123-87 (Reapproved 2010), Standard Specification for Non-Metallic Expansion Joints (“ASTM F 1123”), (approved March 1, 2010), incorporation by reference approved for § 56.60-1;
(75) ASTM F1139-88 (Reapproved 2010), Standard Specification for Steam Traps and Drains (“ASTM F 1139”), (approved March 1, 2010), incorporation by reference approved for § 56.60-1;
(76) ASTM F1172-88 (Reapproved 2010), Standard Specification for Fuel Oil Meters of the Volumetric Positive Displacement Type (“ASTM F 1172”), (approved March 1, 2010), incorporation by reference approved for § 56.60-1;
(77) ASTM F 1173-95, Standard Specification for Thermosetting Resin Fiberglass Pipe and Fittings to be Used for Marine Applications (“ASTM F 1173”), 56.60-1;
(78) ASTM F1199-88 (Reapproved 2010), Standard Specification for Cast (All Temperatures and Pressures) and Welded Pipe Line Strainers (150 psig and 150 °F Maximum) (“ASTM F 1199”), (approved March 1, 2010), incorporation by reference approved for § 56.60-1;
(79) ASTM F1200-88 (Reapproved 2010), Standard Specification for Fabricated (Welded) Pipe Line Strainers (Above 150 psig and 150 °F) (“ASTM F 1200”), (approved March 1, 2010), incorporation by reference approved for § 56.60-1;
(80) ASTM F1201-88 (Reapproved 2010), Standard Specification for Fluid Conditioner Fittings in Piping Applications above 0 °F (“ASTM F 1201”), (approved May 1, 2010), incorporation by reference approved for § 56.60-1;
(81) ASTM F 1387-93, Standard Specification for Performance of Mechanically Attached Fittings (“ASTM F 1387”), 56.30-25;
(82) ASTM F 1476-95a, Standard Specification for Performance of Gasketed Mechanical Couplings for Use in Piping Applications (“ASTM F 1476”), 56.30-35; and
(83) ASTM F 1548-94, Standard Specification for the Performance of Fittings for Use with Gasketed Mechanical Couplings, Used in Piping Applications (“ASTM F 1548”), 56.30-35.
(f) Expansion Joint Manufacturers Association Inc. (EJMA), 25 North Broadway, Tarrytown, NY 10591:
(1) Standards of the Expansion Joint Manufacturers Association, 1980, 56.60-1; and
(2) [Reserved]
(g) Fluid Controls Institute Inc. (FCI), 31 So